Optimization of process parameters for producing AA6061/SiC nanocomposites by friction stir processing

2012 ◽  
Vol 22 (5) ◽  
pp. 1055-1063 ◽  
Author(s):  
M. SALEHI ◽  
M. SAADATMAND ◽  
J. AGHAZADEH MOHANDESI
2015 ◽  
Vol 3 (2) ◽  
pp. 168-172 ◽  
Author(s):  
D. Ahmadkhaniha ◽  
M. Heydarzadeh Sohi ◽  
A. Zarei-Hanzaki ◽  
S.M. Bayazid ◽  
M. Saba

Author(s):  
A. H. Ammouri ◽  
A. H. Kheireddine ◽  
G. T. Kridli ◽  
R. F. Hamade

Controlling the temperature in friction stir processing (FSP) of Magnesium alloy AZ31b is crucial given its low melting point and surface deformability. A numerical FEM study is presented in this paper where a thermo-mechanical-based model is used for optimizing the process parameters, including active in-process cooling, in FSP. This model is simulated using a solid mechanics FEM solver capable of analyzing the three dimensional flow and of estimating the state variables associated with materials processing. Such processing (input) parameters of the FSP as spindle rotational speed, travel speed, and cooling rate are optimized to minimize the heat affected zone, while maintaining reasonable travel speeds and producing uniformity of the desired grain size distribution of the microstructure in the stirred zone. The simulation results predict that such optimized parameters will result in submicron grain sized structure in the stirred zone and at the corresponding stirred surface. These simulation predictions were verified using published experimental data.


2020 ◽  
Vol 44 (4) ◽  
pp. 295-300
Author(s):  
Sanjay Kumar ◽  
Ashish Kumar Srivastava ◽  
Rakesh Kumar Singh

Friction stir processing is an avant-garde technique of producing new surface composite or changing the different properties of a material through intense, solid-state localized material plastic deformation. This change in properties depends upon the deformation formed by inserting a non-consumable revolving tool into the workpiece and travels laterally through the workpiece. This research work highlights the effect of process parameters on mechanical properties of fabricated surface composites by friction stir processing. By using various reinforcing materials like Ti, SiC, B4C, Al2O3 with waste elements like waste eggshells, rice husks, coconut shell and coir will be used to fabricate the green composites which are environmentally friendly and reduces the problem of decomposition. The parameter for this experiment is considered as the reinforcing materials, tool rotation speed and tool tilt angle. The SiC/Al2O3/Ti along with eggshell are selected asreinforcement materials. The main effect of the reinforcement is to improve mechanical properties, like hardness, impact strength and strength. The results revealed that the process parameters significantly affect the mechanical properties of friction stir processed surface composites.


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