The Effects of Constraint, Size and Aspect Ratio on Thermal Shock Resistance of ZNS Wave-Transparent Ceramic in its Actual Service

2015 ◽  
Vol 31 (4) ◽  
pp. 449-455 ◽  
Author(s):  
W.-G. Li ◽  
D.-J. Li ◽  
T.-B. Cheng ◽  
D.-N. Fang

AbstractThe thermal shock resistance (TSR) of ZnS wave-transparent ceramic depends on not only the mechanical and thermal properties of materials, but also the aerodynamic heating, pneumatic pressure, external constraint, size, aspect ratio and other factors in its actual service process. The theoretical model was established by introducing the analytical solution of transient heat conduction problem of ZnS plate under aerodynamic heating into its thermal stress field model and the pneumatic pressure was introduced. The present work mainly focused on the influences of constraint, size and aspect ratio on the critical rupture temperature difference of ZnS plate subjected to aerodynamic heating and pneumatic pressure. The numerical simulation was also conducted to verify the theoretical model. The results show that the large heat transfer condition corresponds to the poor TSR unless the constraint is too strong; the square plate provides the better TSR in case of different pneumatic pressures; a reasonable side length according to the range of pneumatic pressure would lead to the better TSR.

2012 ◽  
Vol 512-515 ◽  
pp. 575-579
Author(s):  
J.H. Pee ◽  
A.N. Kwak ◽  
Jong Young Kim ◽  
Yoo Jin Kim ◽  
Kyung Ja Kim

Promoting of mullite generation has been studied by replacing kaolinite with pyrophyllite because of mullite has excellent strength and thermal shock resistance. Effects of promoting of mullite generation and vitrification by replacing kaolinite with pyrophyllite on the mechanical and thermal properties were investigated. Addition of 45-55% pyrophyllite as a replacement of kaolinite (pyrophyllite (45-55%)-feldspar (30%)-clay (20%)) could vitrify samples (water absorption: 0.05%, bulk density: 2.66g/cm3) and improve the strength (122MPa) of samples fired at 1280°C. In ternary porcelain system, pyrophyllite-feldspar-clay, mullite generation of samples with 50% pyrophyllite reaches about 78.7% and thermal expansion coefficient is 5.4×10-6/K. Beyond 50% pyrophyllite addition, quartz and cristobalite phases increased. And thermal expansion coefficient of samples decreased with increasing of mullite amount.


2017 ◽  
Vol 09 (05) ◽  
pp. 1750070 ◽  
Author(s):  
Huimin Li ◽  
Tianbao Cheng ◽  
Yongbin Ma ◽  
Baosheng Xu ◽  
Daining Fang ◽  
...  

The thermal shock resistance of chemical vapor deposited zinc sulfide (CVD ZnS) infrared side window of high-speed vehicles with convective cooling is studied using finite volume method. The involved factors are the surface heat flux, coolant temperature, convective heat transfer coefficient, and thermal shock initial temperature. All the material properties are temperature-dependent. The study shows that convective cooling can improve the thermal up shock resistance of CVD ZnS caused by aerodynamic heating at the upper surface. On the other hand, it can also lead to thermal down shock failure at the lower surface. The critical failure time corresponding to thermal down shock failure is much less than that corresponding to thermal up shock failure. Thus, thermal down shock failure should be avoided in application. The critical thermal shock initial temperatures, below which convective cooling will not cause thermal down shock failure, for different coolants are calculated.


2008 ◽  
Vol 368-372 ◽  
pp. 751-753
Author(s):  
Chuan Gang Fan ◽  
Lan Xu ◽  
Jie Rong Yan ◽  
Cui Hong Zheng ◽  
Jia Mao Li

(MgO)0.1-x(YO1.5)x(ZrO2)0.9 (MYZ) and (MgO)0.1-x(CaO)x(ZrO2)0.9 (MCZ) ceramics were prepared and their phase composition, bulk density, flexural strength, and thermal shock resistance were characterized. There was an abrupt change of c/(c+m) from 29% to 75% as 0<x<0.01 for MYZ, and a change of c/(c+m) from 42% to 88% appeared as 0.02<x<0.03 for MCZ (the c and m representing the content of the cubic and the monoclinic phases respectively). When x=0.01~0.05, the resulting MYZ specimens had the resembling c/(c+m) at about 75%, and a thermal shock resistance of more than 5 times (1100oC⇔25oC) appeared for x=0.03~0.05 specimens. However for MCZ, only specimen of x=0.01 with c/(c+m) of 33% had a thermal shock resistance more than 5 times.


2021 ◽  
Vol 866 ◽  
pp. 158985
Author(s):  
Xiaojia Su ◽  
Yiwang Bao ◽  
Detian Wan ◽  
Haibin Zhang ◽  
Ludi Xu ◽  
...  

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