Fused deposition modelling: a review

2020 ◽  
Vol 26 (1) ◽  
pp. 176-201 ◽  
Author(s):  
Swapnil Vyavahare ◽  
Soham Teraiya ◽  
Deepak Panghal ◽  
Shailendra Kumar

Purpose Fused deposition modelling (FDM) is the most economical additive manufacturing technique. The purpose of this paper is to describe a detailed review of this technique. Total 211 research papers published during the past 26 years, that is, from the year 1994 to 2019 are critically reviewed. Based on the literature review, research gaps are identified and the scope for future work is discussed. Design/methodology/approach Literature review in the domain of FDM is categorized into five sections – (i) process parameter optimization, (ii) environmental factors affecting the quality of printed parts, (iii) post-production finishing techniques to improve quality of parts, (iv) numerical simulation of process and (iv) recent advances in FDM. Summary of major research work in FDM is presented in tabular form. Findings Based on literature review, research gaps are identified and scope of future work in FDM along with roadmap is discussed. Research limitations/implications In the present paper, literature related to chemical, electric and magnetic properties of FDM parts made up of various filament feedstock materials is not reviewed. Originality/value This is a comprehensive literature review in the domain of FDM focused on identifying the direction for future work to enhance the acceptability of FDM printed parts in industries.

2020 ◽  
Vol 26 (4) ◽  
pp. 669-687 ◽  
Author(s):  
Sathies T. ◽  
Senthil P. ◽  
Anoop M.S.

Purpose Fabrication of customized products in low volume through conventional manufacturing incurs a high cost, longer processing time and huge material waste. Hence, the concept of additive manufacturing (AM) comes into existence and fused deposition modelling (FDM), is at the forefront of researches related to polymer-based additive manufacturing. The purpose of this paper is to summarize the research works carried on the applications of FDM. Design/methodology/approach In the present paper, an extensive review has been performed related to major application areas (such as a sensor, shielding, scaffolding, drug delivery devices, microfluidic devices, rapid tooling, four-dimensional printing, automotive and aerospace, prosthetics and orthosis, fashion and architecture) where FDM has been tested. Finally, a roadmap for future research work in the FDM application has been discussed. As an example for future research scope, a case study on the usage of FDM printed ABS-carbon black composite for solvent sensing is demonstrated. Findings The printability of composite filament through FDM enhanced its application range. Sensors developed using FDM incurs a low cost and produces a result comparable to those conventional techniques. EMI shielding manufactured by FDM is light and non-oxidative. Biodegradable and biocompatible scaffolds of complex shapes are possible to manufacture by FDM. Further, FDM enables the fabrication of on-demand and customized prosthetics and orthosis. Tooling time and cost involved in the manufacturing of low volume customized products are reduced by FDM based rapid tooling technique. Results of the solvent sensing case study indicate that three-dimensional printed conductive polymer composites can sense different solvents. The sensors with a lower thickness (0.6 mm) exhibit better sensitivity. Originality/value This paper outlines the capabilities of FDM and provides information to the user about the different applications possible with FDM.


2015 ◽  
Vol 16 (3) ◽  
pp. 303-306 ◽  
Author(s):  
Adeleke Victor Adedayo

Purpose – The purpose of this paper is to suggest that citations made in the introduction and literature review sections of academic writings should not count in the analysis of citations to measure the quality of research papers. Design/methodology/approach – Elucidatory expositions are made on the purposes of the introduction and literature review sections. Findings – The nature of citations to knowledge to establish these purposes is identified and used to suggest that citations made in these sections should not count in citation analysis that are used to determine quality of publications. Introduction sections are written to identify the importance and justification for the subject of study, while literature reviews are written to identify gaps, opposing views, strengths and weaknesses in the status quo knowledge. Originality/value – This paper will provide insight and awareness to new methodologies to cull and curate appropriate citation count in the computation of quality of publications.


Author(s):  
Ayesha Rashid ◽  
Muhammad Shoaib Farooq ◽  
Adnan Abid ◽  
Tariq Umer ◽  
Ali Kashif Bashir ◽  
...  

AbstractIntention mining is a promising research area of data mining that aims to determine end-users’ intentions from their past activities stored in the logs, which note users’ interaction with the system. Search engines are a major source to infer users’ past searching activities to predict their intention, facilitating the vendors and manufacturers to present their products to the user in a promising manner. This area has been consistently getting pertinence with an increasing trend for online purchasing. Noticeable research work has been accomplished in this area for the last two decades. There is no such systematic literature review available that provides a comprehensive review in intension mining domain to the best of our knowledge. This article presents a systematic literature review based on 109 high-quality research papers selected after rigorous screening. The analysis reveals that there exist eight prominent categories of intention. Furthermore, a taxonomy of the approaches and techniques used for intention mining have been discussed in this article. Similarly, six important types of data sets used for this purpose have also been discussed in this work. Lastly, future challenges and research gaps have also been presented for the researchers working in this domain.


2015 ◽  
Vol 21 (1) ◽  
pp. 56-69 ◽  
Author(s):  
M. Jiménez ◽  
L. Romero ◽  
M. Domínguez ◽  
M.M. Espinosa

Purpose – This paper aims to present an optimal prototyping technology for the manufacture of occlusal splints. Design/methodology/approach – To carry out this study, a comparative technique was used to analyze models obtained by different prototyping techniques. Subsequently, further tests were carried out with respect to the manufacturing of splints by means of thermoforming in a vacuum. This involved an analysis of the most important variables such as prototype material, geometric accuracy, surface finish and costs. Findings – It was found that there is a group of prototyping technologies that are suitable for the manufacture of the models used in the thermoforming of correction splints, the most appropriate technologies being based on ink jet printing (IJP-Objet), ultraviolet photo polymerization and fused deposition modelling due to the fact that they offer an optimal relationship between the cost and the quality of the model required for thermoforming. Practical implications – The application of rapid prototyping techniques in medicine makes the production of physical models from three-dimensional medical image processing and their subsequent use in different specialties possible. It also makes preoperative planning processes, the production of prostheses and the preparation of surgical templates possible, thereby offering a higher quality of diagnosis, safer surgery and cost and time savings compared to conventional manufacturing technologies. Originality/value – This paper suggests that there exists a group of prototyping technologies for the manufacture of splints that offer advantages over existing technologies. The results also suggest that, in many cases, the most expensive technology is not the most appropriate: there are other options that provide an optimal model in terms of the cost and the quality needed for thermoforming.


2017 ◽  
Vol 37 (2) ◽  
pp. 154-161
Author(s):  
Rupinder Singh ◽  
Sunpreet Singh

Purpose The present research work aims to study the friction coefficient in functionally graded rapid prototyping of Al–Al2O3 composite prepared via fused deposition modelling (FDM)-assisted investment casting (IC) process. The optimized settings of the process parameters (namely, filament proportion, volume of FDM pattern, density of FDM pattern, barrel finishing (BF) time, BF media weight and number of IC slurry layers) suggested in the present research work will help fabricate parts possessing higher frictional coefficient. Design/methodology/approach Initially, melt flow index (MFI) of two different proportions of Nylon6-Al–Al2O3 (to be used as an alternative FDM filament material) was tested on the melt flow indexer and matched with MFI of commercially used acrylonitrile–butadiene–styrene filament. After this, the selected proportions of Nylon6-Al–Al2O3 were prepared in the form of the FDM filament by using a single screw extruder. Further, this FDM filament has been used for developing sacrificial IC patterns in the existing FDM system which was barely finished to improve their surface finish. Castings developed were tested for their wear resistance properties on a pin-on-disc-type tribo-tester under dry conditions at sliding conditions to check their suitability as a frictional device for industrial applications. In the methodology part, Taguchi L18 orthogonal array was used to study the effect of selected process variables on the coefficient of friction (μ). Findings It has been found that filament proportion, volume of FDM pattern and density of FDM pattern have significantly affected the μ-values. Further, density of the FDM pattern was found to have 91.62 per cent contribution in obtaining μ-values. Scanning electron micrographs highlighted uniform distribution of Al2O3 particles in the Al-matrix at suggested optimized settings. Practical implications The present methodology shows the development of a functional graded material that consisted of surface reinforcement with Al2O3 particles, which could have applications for manufacturing friction surfaces such as clutch plates, brake drum, etc. Originality/value This paper describes the effect of process parameters on wear properties of the Al–Al2O3 composite developed as a functionally graded material by the FDM-based pattern in the IC process.


2019 ◽  
Vol 26 (3) ◽  
pp. 585-592 ◽  
Author(s):  
Ana P. Valerga Puerta ◽  
S.R. Fernandez-Vidal ◽  
Moises Batista ◽  
F. Girot

Purpose This paper aims to study the interfacial and interlayer bonding of Polylactic acid parts manufactured by fused deposition modelling. Different layer thicknesses are analysed in the manufacture of these pieces and the lack of material associated with this parameter is verified. The influence of the immersion of these parts in different solvents is also studied, as they are increasingly used in the improvement of the surface finish. Tomography results are also obtained in which the increase in density of the parts subjected to these treatments is demonstrated. Design/methodology/approach The material used in this study is a 1.75-mm diameter polylactic acid (PLA) filament from fused filament fusion world. Monolayer and multilayer samples have been manufactured. The manufactured parts were subjected to solvent immersion for a period of 60 s. The solvents used are chloroform (CHCl3), dichloromethane (CH2Cl2), tetrahydrofuran (C4H8O) and ethyl acetate (C4H8O2). The pieces were then dried for 48 h. The interior of the samples was evaluated by two techniques: microscopy and tomography. Findings With this study, it has been observed that the thickness of the layer affects the porosity interfacial to a greater extent than in the interlayer, causing the increase in porosity as this thickness is increased.The impact of different chemical treatments (immersions in different solvents) on the internal quality of the parts has been evaluated. All the solvents analysed soften the surface as they cause the softening of the material and its possible redistribution. In the interior, however, they affect in a lighter way. The retention of solvents in the porosity of the pieces is also checked, especially pronounced in the areas close to the surface. Finally, changes are observed in the density of the pieces, related to the partial crystallization of the samples. Originality/value All that has been studied shows that the application of chemical post-processes not only affects the surface texture of the parts, or the less studied mechanical properties, but also affects the interfacial union of the parts in a very different way. This is the first study carried out on this aspect with polylactic acid (PLA) and post-processing methods.


2017 ◽  
Vol 37 (1) ◽  
pp. 13-21 ◽  
Author(s):  
Jaspreet Singh ◽  
Rupinder Singh ◽  
Harwinder Singh

Purpose This research work aims to make an effort to investigate the effect of fused deposition modelling (FDM) process parameters on the surface finish of acrylonitrile butadiene styrene (ABS) replicas (as pre-processing stage), followed by chemical vapor smoothing (CVS) process (as a post-processing stage) as a case study. Design/methodology/approach The Taguchi L18 orthogonal array has been used for optimizing process parameters of FDM and CVS processes. Findings This study highlights that orientation and part density, and the interaction between these two have a significant effect on the surface finish at the pre-processing stage of FDM. However, after post-processing with CVS, there is hardly any influence of pre-processing FDM parameters. Originality/value The study highlights that for improving the productivity of the FDM process, the parametric optimization of process may be made on the basis of production cost and time in place of surface finish of ABS replicas. The results obtained have been verified by performing the confirmation experiments.


Author(s):  
Anuj Dixit ◽  
Srikanta Routroy ◽  
Sunil Kumar Dubey

Purpose This paper aims to review the healthcare supply chain (HSC) literature along various areas and to find out the gap in it. Design/methodology/approach In total, 143 research papers were reviewed during 1996-2017. A critical review was carried out in various dimensions such as research methodologies/data collection method (empirical, case study and literature review) and inquiry mode of research methodology (qualitative, quantitative and mixed), country-specific, targeted area, research aim and year of publication. Findings Supply chain (SC) operations, performance measurement, inventory management, lean and agile operation, and use of information technology were well studied and analyzed, however, employee and customer training, tracking and visibility of medicines, cold chain management, human resource practices, risk management and waste management are felt to be important areas but not much attention were made in this direction. Research limitations/implications Mainly drug and vaccine SC were considered in current study of HSC while SC along healthcare equipment and machine, hospitality and drug manufacturing related papers were excluded in this study. Practical implications This literature review has recognized and analyzed various issues relevant to HSC and shows the direction for future research to develop an efficient and effective HSC. Originality/value The insight of various aspects of HSC was explored in general for better and deeper understanding of it for designing of an efficient and competent HSC. The outcomes of the study may form a basis to decide direction of future research.


2016 ◽  
Vol 29 (7) ◽  
pp. 721-732 ◽  
Author(s):  
Ahmed Essmat Shouman ◽  
Nahla Fawzy Abou El Ezz ◽  
Nivine Gado ◽  
Amal Mahmoud Ibrahim Goda

Purpose – The purpose of this paper is to measure health-related quality of life (QOL) among patients with early stage cancer breast under curative treatment at department of oncology and nuclear medicine at Ain Shams University Hospitals. Identify factors affecting QOL among these patients. Design/methodology/approach – A cross-sectional study measured QOL among early stage female breast cancer (BC) patients and determined the main factors affecting their QOL. Three interviewer administered questionnaires were used. Findings – The physical domain mostly affected in BC patients and the functional domain least. Socio-demographic factors that significantly affected BC patients QOL scores were patient age, education, having children and family income. Specific patient characteristics include caregiver presence – a factor that affected different QOL scores. Age at diagnosis, affection in the side of the predominant hand, post-operative chemotherapy and difficulty in obtaining the medication were the disease-related factors that affected QOL scores. Originality/value – The final model predicting QOL for early stage female BC patients included age, education and difficulty in obtaining the medication as determinants for total QOL score. Carer presence was the specific patient characteristic that affected different QOL scores.


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