Data fusion for multiple mechanical fault diagnosis in induction motors at variable operating conditions

Author(s):  
Jose D. Martinez-Morales ◽  
E. Palacios ◽  
D. U. Campos-Delgado
2020 ◽  
Vol 11 (1) ◽  
pp. 314
Author(s):  
Gustavo Henrique Bazan ◽  
Alessandro Goedtel ◽  
Marcelo Favoretto Castoldi ◽  
Wagner Fontes Godoy ◽  
Oscar Duque-Perez ◽  
...  

Three-phase induction motors are extensively used in industrial processes due to their robustness, adaptability to different operating conditions, and low operation and maintenance costs. Induction motor fault diagnosis has received special attention from industry since it can reduce process losses and ensure the reliable operation of industrial systems. Therefore, this paper presents a study on the use of meta-heuristic tools in the diagnosis of bearing failures in induction motors. The extraction of the fault characteristics is performed based on mutual information measurements between the stator current signals in the time domain. Then, the Artificial Bee Colony algorithm is used to select the relevant mutual information values and optimize the pattern classifier input data. To evaluate the classification accuracy under various levels of failure severity, the performance of two different pattern classifiers was compared: The C4.5 decision tree and the multi-layer artificial perceptron neural networks. The experimental results confirm the effectiveness of the proposed approach.


Author(s):  
Purushottam Gangsar ◽  
Rajiv Tiwari

This paper presents a comparative analysis of the time, frequency and time-frequency domain based features of the vibration and current signals for identifying various faults in induction motors (IMs) using support vector machine (SVM). Four mechanical faults (bearing fault, unbalanced rotor, bowed rotor and misaligned rotor), and three electrical faults (broken rotor bars, stator winding fault with two severity levels and phase unbalance with two severity levels) are considered in the present study. The proposed fault diagnosis consists of three steps. In the first step, the vibration in three orthogonal directions and the current in three phases are acquired from the healthy and faulty motors using a machine fault simulator (MFS). In second step, useful statistical features are extracted from the time, frequency and time-frequency domain (continuous wavelet transform (CWT)) of the signal. For the effective fault diagnosis, SVM parameters are optimally selected based on the grid-search method along with 5-fold cross-validation, and the effective fault features are selected based on the wrapper model. Finally, the fault diagnosis of IM is performed using optimal SVM parameters and effective features as input to the SVM. The classification performance of all methodologies developed in three domains is compared for various operating conditions of IMs. The test results showed that the developed methodology could isolate ten IM fault conditions successfully based on features from all three domains at all IM operating conditions; however, time-frequency features give the best results.


2019 ◽  
Vol 11 (12) ◽  
pp. 168781401989721 ◽  
Author(s):  
Changchang Che ◽  
Huawei Wang ◽  
Qiang Fu ◽  
Xiaomei Ni

Rolling bearings are the vital components of rotary machines. The collected data of rolling bearing have strong noise interference, massive unlabeled samples, and different fault features. Thus, a deep transfer learning method is proposed for rolling bearings fault diagnosis under variable operating conditions. To obtain robust feature representation, the denoising autoencoder is used to denoise and reduce dimension of unlabeled rolling bearing signals. For those unlabeled target domain signals, a feature matching method based on multi-kernel maximum mean discrepancies between source domain and target domain is adopted to get enough labeled target domain samples. Then, these rolling bearing signals are converted to multi-dimensional graph samples and fed into a convolutional neural network model for fault diagnosis. To improve the generalization of convolutional neural network under variable operating conditions, we combine model-based transfer learning with feature-based transfer learning to initialize and optimize the convolutional neural network parameters. The effectiveness of the proposed method is validated through several comparative experiments of Case Western Reserve University data. The results demonstrate that the proposed method can learn features adaptively from noisy data and increase the accuracy rate by 2%–8% comparing with other models.


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