Heat Transfer Coefficients and Film-Cooling Effectiveness on a Gas Turbine Blade Tip

2003 ◽  
Vol 125 (3) ◽  
pp. 494-502 ◽  
Author(s):  
Jae Su Kwak ◽  
Je-Chin Han

The detailed distributions of heat transfer coefficient and film cooling effectiveness on a gas turbine blade tip were measured using a hue detection based transient liquid crystals technique. Tests were performed on a five-bladed linear cascade with blow-down facility. The Reynolds number based on cascade exit velocity and axial chord length was 1.1×106 and the total turning angle of the blade was 97.7°. The overall pressure ratio was 1.2 and the inlet and exit Mach numbers were 0.25 and 0.59, respectively. The turbulence intensity level at the cascade inlet was 9.7%. The blade model was equipped with a single row of film cooling holes at both the tip portion along the camber line and near the tip region of the pressure side. All measurements were made at the three different tip gap clearances of 1.0%, 1.5%, and 2.5% of blade span and the three blowing ratios of 0.5, 1, and 2. Results showed that, in general, heat transfer coefficient and film effectiveness increased with increasing tip gap clearance. As blowing ratio increased, heat transfer coefficient decreased, while film effectiveness increased. Results also showed that adding pressure side coolant injection would further decrease the blade tip heat transfer coefficient but increase film-cooling effectiveness.

Author(s):  
Jae Su Kwak ◽  
Je-Chin Han

The detailed distributions of heat transfer coefficient and film cooling effectiveness on a gas turbine blade tip were measured using a hue detection based transient liquid crystal technique. Tests were performed on a five-bladed linear cascade with blow down facility. The blade was a 2-dimensional model of a first stage gas turbine rotor blade with a profile of the GE-E3 aircraft gas turbine engine rotor blade. The Reynolds number based on cascade exit velocity and axial chord length was 1.1 × 106 and the total turning angle of the blade was 97.7°. The overall pressure ratio was 1.32 and the inlet and exit Mach number were 0.25 and 0.59, respectively. The turbulence intensity level at the cascade inlet was 9.7%. The blade model was equipped with a single row of film cooling holes at both the tip portion along the camber line and near the tip region of the pressure-side. All measurements were made at the three different tip gap clearances of 1%, 1.5%, and 2.5% of blade span and the three blowing ratios of 0.5, 1.0, and 2.0. Results showed that, in general, heat transfer coefficient and film effectiveness increased with increasing tip gap clearance. As blowing ratio increased, heat transfer coefficient decreased, while film effectiveness increased. Results also showed that adding pressure-side coolant injection would further decrease blade tip heat transfer coefficient but increase film effectiveness.


Author(s):  
Yepuri Giridhara Babu ◽  
Gururaj Lalgi ◽  
Ashok Babu Talanki Puttarangasetty ◽  
Jesuraj Felix ◽  
Sreenivas Rao V. Kenkere ◽  
...  

Film cooling is one of the cooling techniques to cool the hot section components of a gas turbine engines. The gas turbine blade leading edges are the vital parts in the turbines as they are directly hit by the hot gases, hence the optimized cooling of gas turbine blade surfaces is essential. This study aims at investigating the film cooling effectiveness and heat transfer coefficient experimentally and numerically for the three different gas turbine blade leading edge models each having the one row of film cooling holes at 15, 30 and 45 degrees hole orientation angle respectively from stagnation line. Each row has the five holes with the hole diameter of 3mm, pitch of 20mm and has the hole inclination angle of 20deg. in spanwise direction. Experiments are carried out using the subsonic cascade tunnel facility of National Aerospace Laboratories, Bangalore at a nominal flow Reynolds number of 1,00,000 based on the leading edge diameter, varying the blowing ratios of 1.2, 1.50, 1.75 and 2.0. In addition, an attempt has been made for the film cooling effectiveness using CFD simulation, using k-€ realizable turbulence model to solve the flow field. Among the considered 15, 30 and 45 deg. models, both the cooling effectiveness and heat transfer coefficient shown the increase with the increase in hole orientation angle from stagnation line. The film cooling effectiveness increases with the increase in blowing ratio upto 1.5 for the 15 and 30 deg. models, whereas on the 45 deg. model the increase in effectiveness shown upto the blowing ratio of 1.75. The heat transfer coefficient values showed the increase with the increase in blowing ratio for all the considered three models. The CFD results in the form of temperature, velocity contours and film cooling effectiveness values have shown the meaningful results with the experimental values.


Author(s):  
Andrew J. Saul ◽  
Peter T. Ireland ◽  
John D. Coull ◽  
Tsun Holt Wong ◽  
Haidong Li ◽  
...  

The effect of film cooling on a high pressure turbine blade with an open squealer tip has been examined in a high speed linear cascade. The cascade operates at engine realistic Mach and Reynolds numbers, producing transonic flow conditions over the blade tip. Tests have been performed on two uncooled tip geometries with differing pressure side rim edge radii, and a cooled tip matching one of the uncooled cases. The pressure sensitive paint technique has been used to measure adiabatic film cooling effectiveness on the blade tip at a range of tip gaps and coolant mass flow rates. Complementary tip heat transfer coefficients (HTC) have been measured using transient infrared thermography, and the effects of the coolant film on the tip heat transfer and engine heat flux examined. The uncooled data show that the tip heat transfer coefficient distribution is governed by the nature of flow reattachments and impingements. The squealer tip can be broken down into three regions, each exhibiting a distinct response to a change in the tip gap, depending on the local behaviour of the overtip leakage flow. The edge radius of the pressure side rim causes the overtip leakage flow to change dramatically at low clearance. Complementary CFD shows that the addition of casing motion causes no further change on the pressure side rim. Injected coolant interacts with the overtip leakage flow, which can locally enhance the tip heat transfer coefficient compared to the uncooled tip. The film effectiveness is dependent on both the coolant mass flow rate and tip clearance. At increased coolant mass flow, areas of high film effectiveness on the pressure side rim coincide strongly with a net heat flux reduction and in the subsonic tip region with low heat transfer coefficient.


Author(s):  
J. H. Yoon ◽  
R. F. Martinez-Botas

An experimental investigation of the local film cooling effectiveness and heat transfer coefficient downstream of a row of elongated holes in a simulated axial turbine blade tip is presented. Film cooling is needed to protect the turbine blade tip region from high heat transfer rates, especially when cooling by convection is insufficient to keep the temperature distribution of the blade within the limits required. Accurate heat transfer predictions in this region of the blade are particularly difficult given the dimensionality of the flow and the narrow passage typical of turbine blades. The effect of inlet geometry, film cooling injection point, and blowing ratio are examined for an injection on the blade tip itself close to the pressure surface corner. Additionally, the corner radii between the pressure surface and the tip were varied. The experimental method uses the steady state liquid crystal technique. Film cooling injection provides the tip with a blanket of protection from the hot leakage flow. This extends far downstream of the holes at higher blowing ratios. Inlet curvature provides greater local film cooling effectiveness but it lacks streamwise film cooling coverage. It is important to have direct injection onto the separation bubble for greater lateral film cooling coverage.


2004 ◽  
Vol 10 (5) ◽  
pp. 345-354 ◽  
Author(s):  
Jan Dittmar ◽  
Achmed Schulz ◽  
Sigmar Wittig

The demand of improved thermal efficiency and high power output of modern gas turbine engines leads to extremely high turbine inlet temperature and pressure ratios. Sophisticated cooling schemes including film cooling are widely used to protect the vanes and blades of the first stages from failure and to achieve high component lifetimes. In film cooling applications, injection from discrete holes is commonly used to generate a coolant film on the blade's surface.In the present experimental study, the film cooling performance in terms of the adiabatic film cooling effectiveness and the heat transfer coefficient of two different injection configurations are investigated. Measurements have been made using a single row of fanshaped holes and a double row of cylindrical holes in staggered arrangement. A scaled test model was designed in order to simulate a realistic distribution of Reynolds number and acceleration parameter along the pressure side surface of an actual turbine guide vane. An infrared thermography measurement system is used to determine highly resolved distribution of the models surface temperature. Anin-situcalibration procedure is applied using single embedded thermocouples inside the measuring plate in order to acquire accurate local temperature data.All holes are inclined 35° with respect to the model's surface and are oriented in a streamwise direction with no compound angle applied. During the measurements, the influence of blowing ratio and mainstream turbulence level on the adiabatic film cooling effectiveness and heat transfer coefficient is investigated for both of the injection configurations.


2002 ◽  
Vol 124 (3) ◽  
pp. 452-459 ◽  
Author(s):  
Gm Salam Azad ◽  
Je-Chin Han ◽  
Ronald S. Bunker ◽  
C. Pang Lee

This study investigates the effect of a squealer tip geometry arrangement on heat transfer coefficient and static pressure distributions on a gas turbine blade tip in a five-bladed stationary linear cascade. A transient liquid crystal technique is used to obtain detailed heat transfer coefficient distribution. The test blade is a linear model of a tip section of the GE E3 high-pressure turbine first stage rotor blade. Six tip geometry cases are studied: (1) squealer on pressure side, (2) squealer on mid camber line, (3) squealer on suction side, (4) squealer on pressure and suction sides, (5) squealer on pressure side plus mid camber line, and (6) squealer on suction side plus mid camber line. The flow condition during the blowdown tests corresponds to an overall pressure ratio of 1.32 and exit Reynolds number based on axial chord of 1.1×106. Results show that squealer geometry arrangement can change the leakage flow and results in different heat transfer coefficients to the blade tip. A squealer on suction side provides a better benefit compared to that on pressure side or mid camber line. A squealer on mid camber line performs better than that on a pressure side.


2001 ◽  
Author(s):  
Gm Salam Azad ◽  
Je-Chin Han ◽  
Ronald S. Bunker ◽  
C. Pang Lee

Abstract This study investigates the effect of a squealer tip geometry arrangement on heat transfer coefficient and static pressure distributions on a gas turbine blade tip in a five-bladed stationary linear cascade. A transient liquid crystal technique is used to obtain detailed heat transfer coefficient distribution. The test blade is a linear model of a tip section of the GE E3 high-pressure turbine first stage rotor blade. Six tip geometry cases are studied: 1) squealer on pressure side, 2) squealer on mid camber line, 3) squealer on suction side, 4) squealer on pressure and suction sides, 5) squealer on pressure side plus mid camber line, and 6) squealer on suction side plus mid camber line. The flow condition corresponds to an overall pressure ratio of 1.32 and exit Reynolds number based on axial chord of 1.1 × 106. Results show that squealer geometry arrangement can change the leakage flow and results in different heat transfer coefficients to the blade tip. A squealer on suction side provides a better benefit compared to that on pressure side or mid camber line. A squealer on mid camber line performs better than that on a pressure side.


Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Qi-jiao He ◽  
Gang Xie

The trailing edge of the high-pressure turbine blade presents significant challenges to cooling structure design. To achieve better cooling performance at turbine blade trailing edge, a novel ribbed cutback structure is proposed for trailing edge cooling, which has rib structures on the cutback surface for heat transfer enhancement. In this study, numerical simulations have been performed on the effects of V-shaped rib angle on the film cooling characteristics and flow physics. Three V-shaped rib angles of 30°, 45° and 60° are studied. The distributions of adiabatic cooling effectiveness and heat transfer coefficient are obtained under blowing ratios with the value of 0.5, 1.0 and 1.5 respectively. Due to the relatively small rib height, the effect of V-shaped ribs on the film cooling effectiveness is not notable. The disadvantage of V-shaped ribs mainly exhibits at the downstream area of cutback surface. With the increase of V-shaped rib angle, the film cooling effectiveness becomes lower, but the values are still above 0.9. The V-shaped ribs obviously enhance the heat transfer on trailing edge cutback surface. The area-averaged heat transfer coefficient of the V-rib case is higher than that of the smooth case by 26.3–41.2%. The 45° V-rib case has higher heat transfer intensity than the other two V-shaped rib cases under all the three blowing ratios. However, the heat transfer coefficient distribution of the 60° V-rib case is more uniform. The heat transfer intensity of the 30° V-rib case is higher in the downstream region than the other two cases, but lower in the upstream region in which the difference becomes smaller with the increase of blowing ratio. The 45° V-rib case and the 60° V-rib case both reach the maximum value of area-averaged heat transfer intensity under blowing ratio is 1.0. Under higher blowing ratio, the 30° V-rib case and the 45° V-rib case outperform 2.1% and 6.7% higher value relative to the 60° V-rib case respectively due to the smaller velocity gradient in the 60° V-rib case in the downstream.


Author(s):  
Jin Young Jeong ◽  
Woobin Kim ◽  
Jae Su Kwak ◽  
Jung Shin Park

Leakage flow between the rotating turbine blade tip and the fixed casing causes high heat loads and thermal stress on the tip and near the tip region. For this study, new squealer tips called partial cavity tips, which combine the advantages of plane and squealer tips, were suggested, and the effects of the cavity shape on the tip heat transfer coefficient and film cooling effectiveness were investigated experimentally in a low speed linear cascade. The suggested blade tips had a flat surface near the leading edge and a squealer cavity from the mid-chord to trailing edge region to achieve the advantages of both blade tip types. The heat transfer coefficient was measured via the 1-D transient heat transfer technique using an IR camera, and the film cooling effectiveness was obtained via the pressure sensitive paint (PSP) technique. Results showed that the heat transfer coefficient and film cooling effectiveness on the partial cavity tips strongly depended on the cavity shape. Near the leading edge, the heat transfer coefficients for the partial cavity tip cases were lower than that for the squealer tip case. However, the heat transfer coefficient on the cavity surface was higher for the partial cavity tip cases. The D10 tip showed a similar distribution of film cooling effectiveness to that of the PLN tip near the leading edge and the DSS tip near the mid-chord region. However, the overall averaged film cooling effectiveness of the DSS tip was higher than that of the D10 tip.


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