Factors Influencing the Effective Spray Cone Angle of Pressure-Swirl Atomizers

1992 ◽  
Vol 114 (1) ◽  
pp. 97-103 ◽  
Author(s):  
S. K. Chen ◽  
A. H. Lefebvre ◽  
J. Rollbuhler
Keyword(s):  
Cone Angle ◽  
Injection Pressure ◽  
Diameter Ratio ◽  
Liquid Viscosity ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Swirl Chamber ◽  
Factors Influencing ◽  
Pressure Swirl ◽  
Discharge Orifice

The spray cone angles produced by several simplex pressure-swirl nozzles are examined using three liquids whose viscosities range from 0.001 to 0.012 kg/ms (1 to 12 cp). Measurements of both the visible spray cone angle and the effective spray cone angle are carried out over wide ranges of injection pressure and for five different values of the discharge orifice length/diameter ratio. The influence of the number of swirl chamber feed slots on spray cone angle is also examined. The results show that the spray cone angle widens with increase in injection pressure but is reduced by increases in liquid viscosity and/or discharge orifice length/diameter ratio. Variation in the number of swirl chamber feed slots between one and three has little effect on the effective spray cone angle.

Factors Influencing the Circumferential Liquid Distribution From Pressure-Swirl Atomizers

1993 ◽  
Vol 115 (3) ◽  
pp. 447-452 ◽  
Author(s):  
S. K. Chen ◽  
A. H. Lefebvre ◽  
J. Rollbuhler
Keyword(s):  
Beneficial Effect ◽  
Injection Pressure ◽  
Diameter Ratio ◽  
Liquid Viscosity ◽  
Flow Number ◽  
Liquid Distribution ◽  
Swirl Chamber ◽  
Factors Influencing ◽  
Pressure Swirl ◽  
Discharge Orifice

Measurements of circumferential liquid distribution are carried out over ranges of injection pressure from 0.34 to 1.72 MPa (50 to 250 psi) using five different simplex nozzles to achieve variations in the discharge orifice length/diameter ratio from 0.5 to 4.0. Two additional simplex nozzles of the same flow number are also examined in order to ascertain the effect of variations in the number of swirl chamber feed slots on circumferential liquid distribution. Mixtures of water and glycerine are used to provide a twelve to one variation in liquid viscosity. The results obtained show that spray uniformity improves markedly at higher injection pressures. Increase in liquid viscosity also has a beneficial effect on spray uniformity. The most uniform circumferential liquid distributions are obtained with nozzles having a discharge orifice length/diameter ratio of between 1 1/2 and 2.

Influence of Geometric Features on the Performance of Pressure-Swirl Atomizers

1990 ◽  
Vol 112 (4) ◽  
pp. 579-584 ◽  
Author(s):  
S. K. Chen ◽  
A. H. Lefebvre ◽  
J. Rollbuhler
Keyword(s):  
Drop Size ◽  
Cone Angle ◽  
Diameter Ratio ◽  
Working Fluid ◽  
Spray Characteristics ◽  
Spray Cone Angle ◽  
Liquid Distribution ◽  
Spray Cone ◽  
Pressure Swirl ◽  
Discharge Orifice

The spray characteristics of several different simplex pressure-swirl nozzles are examined using water as the working fluid. Measurements of mean drop size, dropsize distribution, effective spray cone angle, and circumferential liquid distribution are carried out over wide ranges of injection pressure. Eight different nozzles are employed in order to achieve a wide variation in the length/diameter ratio of the final discharge orifice. Generally, it is found that an increase in discharge orifice length/diameter ratio (lo/do) increases the mean drop size in the spray and reduces the spray cone angle. The circumferential liquid distribution is most uniform when lo/do=2. If lo/do is raised above or lowered below this optimum value, the circumferential uniformity of the liquid distribution is impaired. The observed effects of lo/do on spray characteristics are generally the same regardless of whether the change in lo/do is accomplished by varying lo or do.

scholarly journals Experimental Study of Spray Characteristics of Kerosene-Ethanol Blends from a Pressure-Swirl Nozzle

2018 ◽  
Vol 2018 ◽  
pp. 1-14 ◽  
Author(s):  
Tao Zhang ◽  
Bo Dong ◽  
Xun Zhou ◽  
Linan Guan ◽  
Weizhong Li ◽  
...  
Keyword(s):  
Discharge Coefficient ◽  
Cone Angle ◽  
Injection Pressure ◽  
Spray Characteristics ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Breakup Length ◽  
Ethanol Blends ◽  
Pressure Swirl ◽  
Spray Velocity

Partial replacement of kerosene by ethanol in a gas turbine is regarded as a good way to improve the spray quality and reduce the fossil energy consumption. The present work is aimed at studying the spray characteristics of kerosene-ethanol blends discharging from a pressure-swirl nozzle. The spray cone angle, discharge coefficient, breakup length, and velocity distribution are obtained by particle image velocimetry, while droplet size is acquired by particle/droplet imaging analysis. Kerosene, E10 (10% ethanol, 90% kerosene), E20 (20% ethanol, 80% kerosene), and E30 (30% ethanol, 70% kerosene) have been considered under the injection pressure of 0.1–1 MPa. The results show that as injection pressure is increased, the discharge coefficient and breakup length decrease, while the spray cone angle, drop size, and spray velocity increase. Meanwhile, the drop size decreases and the spray velocity increases with ethanol concentration when the injection pressure is lower than 0.8 MPa. However, the spray characteristics are not affected obviously by the ethanol concentration when the injection pressure exceeds 0.8 MPa. A relation to breakup length for kerosene-ethanol blends is obtained. The findings demonstrate that the adding of ethanol into kerosene can promote atomization performance.

Effect of geometric and operating parameters on the spray characteristics of an open-end swirl injector

2019 ◽  
Vol 233 (12) ◽  
pp. 4457-4467 ◽  
Author(s):  
Chen Chen ◽  
Yang Yang ◽  
Xiaorong Wang ◽  
Wenxian Tang
Keyword(s):  
Pressure Drop ◽  
Discharge Coefficient ◽  
Cone Angle ◽  
Injection Pressure ◽  
Operating Parameters ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Breakup Length ◽  
Swirl Chamber ◽  
Swirl Injector

To study the influence of geometric and operating parameters on the spray characteristics of an open-end swirl injector, seven injectors with different tangential inlet diameters ( D p) and injector length to injector orifice diameter ( L/D) ratios were tested and simulated. Using high-speed backlight, the evolution laws of liquid film thickness, discharge coefficient, spray cone angle, breakup length, and velocity distribution in the swirl chamber under different geometric and operating parameters were captured after unified image processing. Low-injection pressure drop is directly proportional to the discharge coefficient and the spray cone angle. When the injection pressure drop approaches or reaches a critical value of 0.4 MPa, the discharge coefficient and spray cone angle remain nearly constant with maximum fluctuations of 1% and 5%, respectively. With an increase in the geometric characteristic constant A, the liquid film thickness, discharge coefficient, breakup length, and velocity in the swirl chamber decrease, whereas the spray cone angle increases. As the viscous effect increases for increasing L/D, the discharge coefficient and breakup length increase, whereas the spray cone angle decreases. Based on experiment results, empirical formulas for the discharge coefficient, spray angle, and breakup length were put forward as reference for engineering applications, including the effect of the geometric and operating parameters.

Characterizing Diesel Fuel Spray Cone Angle From Back-Scattered Imaging by Fitting Gaussian Profiles to Radial Spray Intensity Distributions

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Jaclyn E. Johnson ◽  
Jeffrey D. Naber ◽  
Seong-Young Lee
Keyword(s):  
Charge Density ◽  
Diesel Fuel ◽  
Curve Fitting ◽  
Cone Angle ◽  
Injection Pressure ◽  
Fuel Spray ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Gaussian Curve

Quantifying fuel spray properties including penetration, cone angle, and vaporization processes sheds light on fuel-air mixing phenomenon, which governs subsequent combustion and emissions formation in diesel engines. Accurate experimental determination of these spray properties is a challenge but imperative to validate computational fluid dynamic (CFD) models for combustion prediction. This study proposes a new threshold independent method for determination of spray cone angle when using Mie back-scattering optical diagnostics to visualize diesel sprays in an optically accessible constant volume vessel. Test conditions include the influence of charge density (17.6 and 34.9 kg/m3) at 1990 bar injection pressure, and the influence of injection pressure (990, 1370, and 1980 bar) at a charge density of 34.8 kg/m3 on diesel fuel spray formation from a multi-hole injector into nitrogen at a temperature of 100 °C. Conventional thresholding to convert an image to black and white for processing and determination of cone angle is threshold subjective. As an alternative, an image processing method was developed, which fits a Gaussian curve to the intensity distribution of the spray at radial spray cross-sections and uses the resulting parameters to define the spray edge and hence cone angle. This Gaussian curve fitting methodology is shown to provide a robust method for cone angle determination, accounting for reductions in intensity at the radial spray edge. Results are presented for non-vaporizing sprays using this Gaussian curve fitting method and compared to the conventional thresholding based method.

Effect of Injection Parameters on the Spray Characteristics of DME Fuel

2006 ◽  
Author(s):  
Bong Woo Ryu ◽  
Seung Hwan Bang ◽  
Hyun Kyu Suh ◽  
Chang Sik Lee
Keyword(s):  
Dimethyl Ether ◽  
Diesel Fuel ◽  
Cone Angle ◽  
Injection Pressure ◽  
Injection Rate ◽  
Spray Characteristics ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Injection Duration ◽  
Injection Parameters

The purpose of this study is to investigate the effect of injection parameters on the injection and spray characteristics of dimethyl ether and diesel fuel. In order to analyze the injection and spray characteristics of dimethyl ether and diesel fuel with employing high-pressure common-rail injection system, the injection characteristics such as injection delay, injection duration, and injection rate, spray cone angle and spray tip penetration was investigated by using the injection rate measuring system and the spray visualization system. In this work, the experiments of injection rate and spray visualization are performed at various injection parameters. It was found that injection quantity was decreased with the increase of injection pressure at the same energizing duration and injection pressure In the case of injection characteristics, dimethyl ether showed shorter of injection delay, longer injection duration and lower injected mass flow rate than diesel fuel in accordance with various energizing durations and injection pressures. Also, spray development of dimethyl ether had larger spray cone angle than that of diesel fuel at various injection pressures. Spray tip penetration was almost same development and tendency regardless of injection angles.

Experimental Study on Spray Pattern of Pressure-Swirl Nozzle in Reactor Containment

2018 ◽  
Author(s):  
Jiawei Bian ◽  
Dalin Zhang ◽  
Rulei Sun ◽  
Yingwei Wu ◽  
Wenxi Tian ◽  
...  
Keyword(s):  
Experimental Study ◽  
Optimization Design ◽  
Flux Distribution ◽  
Cone Angle ◽  
Distribution Models ◽  
Spray Droplet ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Spray Field ◽  
Pressure Swirl

Spraying system plays an important role in the safety of PWR. To ensure homogeneous spraying of the containment, the layout of nozzles on the spray header was taken into consideration in design. In this paper, an experimental study was conducted to obtain spray characteristics data, including spray cone angle and 2-D spray flux distribution for the purpose of achieving optimal design of the spraying system. According to the specialty of the spray field involved, a testing loop with four pressure-swirl nozzles was established for the study. Spray cone angles were obtained by photograph method. The volume flux distribution was measured by collecting the spray droplet along the cross-section diameters. Based on the experimental data, typical spray flux distributions were obtained. The flux distribution results were used to build 3-D coverage models. Then these models were used to calculate the overall spray coverage in the containment. The present work introduces the experimental study of spray behavior of a typical pressure-swirl nozzle in containment and the method to evaluate spray coverage through building 3-D spray flux distribution models. The work is expected to be helpful for the optimization design of spraying systems.

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