A New Running Torque Formula for Tapered Roller Bearings Under Axial Load

1987 ◽  
Vol 109 (3) ◽  
pp. 471-477 ◽  
Author(s):  
S. Aihara

Conventional formula for calculating the running torque of tapered roller bearings often showed discrepancy from actual running torque, particularly under axial load. Therefore, an equation was formulated based on the knowledge of EHL rolling resistance and EHL oil film thickness. Careful examination of actual bearing running torque suggested the load dependency of EHL rolling resistance which previous theory did not include. Such load effect was confirmed by means of two disc machine and the equation was partly corrected. A new running torque formula of a tapered roller bearing under axial load was proposed and good agreement with actual bearing torque was confirmed.

Author(s):  
Michael N. Kotzalas

The original two-parameter Weibull distribution used for rolling element bearing fatigue tends to greatly underestimate life at high levels of reliability. This fact has been proven for through hardened ball, cylindrical and spherical roller bearings, as well as linear ball bearings, by other researchers. However, to date this has not been done with tapered roller bearings (TRB) or case carburized materials, and as such this study was conducted. First, the three-parameter Weibull distribution was utilized to create a mathematical model, and statistical data analysis methods were put into place. This algorithm was then investigated as to its ability to discern the shape of the reliability distribution using known, numerically generated, data sets for two and three-parameter Weibull distributions. After validation, an experimental data set of 9702 TRB’s, 98% of which were case carburized, was collected. Using the developed algorithm on this data set, the overall RMS error was reduced from 26.0% for the standard, two-parameter to 12.2% for the three-parameter Wiebull distribution. Also, the error at 99.9% reliability was reduced from 95.8% to 37%. However, as the results within varied from previously published values at high reliabilities, there is likely a difference in the underlying population and/or dependency on the statistical and mathematical methods utilized. Therefore, more investigation should be conducted in this area to identify the underlying variables and their effects on the results.


Author(s):  
Parbant Singh ◽  
S.P. Harsha

Freight trains run under high service loads during consignment loading and operation so tapered roller bearings are ideally suited to wheel bearing applications. The tapered roller bearings used in the railway industry are of a standard design fixed by the American Association of Railroads regulations. Nowadays rail industry improves the train operating speeds, which means that failure of a bearing will result into a derailment, affecting human lives, network disruption, and damage to the railroad, unplanned maintenance costs, and generating fear in general public about rail transport. So the rail industry has focused on the improvement in maintenance work and improvement in component design. This paper discusses the results of finite element analysis and model analysis of Cartridge Tapered Roller bearing (CTRB). Solid modelling of CTRB has been done using solid works. The CTRB is then discretized using ANSYS software and 3D hexahedral solid elements are used to mesh the components. The effect of vibration modes on the dynamic behaviour and stability of wagon is described. Frequencies up to a range of 100 Hz are considered for mode shapes.


Author(s):  
J. A. Karloff ◽  
W. N. Weins ◽  
R. C. Arnold

Abstract One of the important components of a tapered roller bearing is the cage. The main function of the cage during operation is to maintain roller spacing. Although being one of the more complicated parts of a tapered roller bearing, historically, very little specific engineering has been published to provide a design basis for the tapered roller bearing cage. This work analyzed specifically, the cages from tapered roller bearings as used in the railway industry. As the load carrying requirements for railcars have increased, the size of bearing has also increased. Although cage dimensions have increased with bearing size, little specific engineering has been published to document the effect the change in size has on the durability of the larger cages. Testing was conducted to determine the amount of stress induced on the cage due to the vibration environment of a tapered roller bearing used in rail service. Cages evaluated were steel cages from 6 ½ × 12 and 7 × 12 tapered roller bearings and a plastic cage from a 6 ½ × 12 bearing. The natural frequencies of the cages were determined and then compared to the exciting frequencies of the bearings. Vibrations, internal and external to the bearing were measured at various simulated train speeds. The magnitude and frequencies of these excitation vibrations were input into the finite element modeling software, ALGOR®, to find the response of the cage. It was found that the stresses generated in the small end cage pocket of larger 7 × 12 steel cages were as much as twice that of the 6 ½ × 12 steel cages. The stress generated at the pocket of the 6 ½ × 12 plastic cage was smaller than the 6 ½ × 12 steel cage.


2012 ◽  
Vol 217-219 ◽  
pp. 2328-2331 ◽  
Author(s):  
Abiodun Falodi ◽  
Yong K. Chen ◽  
Martin Caspall ◽  
Brian Earthrowl ◽  
David Dell

Roller skew in roller bearings can cause heat generation and reduce bearing life. Therefore, design to minimise its occurrence is essential in bearing development. This study investigated the roller skew of a double row tapered roller bearing under various running conditions. A new system of measurement using two differential variable reluctance transducers (DVRT) was developed. It is evident that the roller skew of the double row tapered roller bearing can be measured. The shaft rotational speed has a significant effect on roller skew but the radial load has little effect.


1981 ◽  
Vol 103 (1) ◽  
pp. 13-20 ◽  
Author(s):  
R. J. Parker ◽  
S. I. Pinel ◽  
H. R. Signer

The performance of 120.65-mm (4.75-in.) bore high-speed design tapered roller bearings was investigated at shaft speeds of 20,000 rpm (2.4 million DN) under combined thrust and radial load. The test bearings design was computer optimized for high-speed operation. Temperature distribution and bearing heat generation were determined as a function of shaft speed, radial and thrust loads, lubricant flow rates, and lubricant inlet temperature. The high-speed design tapered roller bearing operated successfully at shaft speeds up to 20,000 rpm under heavy thrust and radial loads. Bearing temperatures and heat generation with the high-speed design bearing were significantly less than those of a modified standard bearing tested previously. Cup cooling was effective in decreasing the high cup temperatures to levels equal to the cone temperature.


1996 ◽  
Vol 118 (1) ◽  
pp. 257-263 ◽  
Author(s):  
H. Zantopulos

Equations and their derivations for finding the radial and axial stiffnesses of a single-row tapered roller bearing, assuming a rigid shaft and housing, are given for any case of combined radial and axial loads. This method is extended to include the two-row bearing under certain conditions. Also presented are tables to facilitate these calculations.


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