Sliding Mode Control of Flexible Rotor Based on Estimated Model of Magnetorheological Squeeze Film Damper

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Masoud Hemmatian ◽  
Abdolreza Ohadi

By using magnetorheological (MR) fluid as the lubricating oil in a traditional squeeze film damper (SFD), one can build a variable-damping SFD, thereby controlling the vibration of a rotor by controlling the magnetic field. This study aims to control the vibration of a flexible rotor system using a magnetorheological squeeze film damper (MR-SFD). In order to evaluate the performance of the damper, the Bingham plastic model is used for the MR fluid and the hydrodynamic equation of MR-SFD is presented. Usually, the numerical methods are necessary for solving this equation. These methods are too costly and time consuming, especially in the simulation of complex rotors and the implementation of model-based controllers. To fix this issue, an innovative estimated equation for pressure distribution in MR-SFD is presented in this paper. By integration of this explicit expression, the hydrodynamic forces of MR-SFD are easily calculated as an algebraic equation. It is shown that the pressure and forces, which are calculated from the introduced expression, are consistent with the corresponding results of the original equations. Furthermore, considering the structural and parametric uncertainties of the system, proportional-integral-furthermore controller (PID) and sliding mode controllers are chosen for reducing the vibration level of the flexible rotor system, which is modeled by the finite element method. The time and frequency responses of a flexible rotor in the presence of these controllers show a good performance in reducing vibration of the shaft's midpoint, although near the rotor's critical speed the results of the sliding mode controller (SMC) are better than the corresponding results of the PID controller. The last part of this article is devoted to an analysis of the system's uncertainties. The results of the open loop system indicate that changes in the stiffness coefficient of the elastic foundation and the temperature of the MR fluid (two uncertainties of the system) strongly affects the outputs while using the controllers well increases the robustness of the system. The obtained results indicate that both the PID and sliding mode controllers have good performance against the uncertainty of the stiffness coefficient, but for changes in the MR fluid's temperature, the SMC presents better outputs compared to the PID controller, especially for high rotational speeds.

Author(s):  
Masoud Hemmatian ◽  
Abdolreza Ohadi

This study aims to control the vibration of a flexible rotor system using magneto rheological squeeze film damper (MR-SFD). To evaluate the performance of damper, Bingham plastic model is used for MR fluid and the hydrodynamic equation of MR-SFD is presented. The remarkable point about this equation is the necessity of using numerical methods to solve it. These methods are too costly and impossible especially in the simulation of complex rotors and implementation of model base controllers. To fix this issue, an estimated equation is used in this paper for pressure distribution throughout the damper. By integration of this expression, hydrodynamic forces of MR-SFD are calculated as an algebraic equation. Furthermore, sliding mode controller is chosen as robust control method by considering the structural and parametric uncertainties of the system. Study time and frequency responses of flexible rotor in presence of these controllers show a good performance in reducing vibration of shafts midpoint. The results for the open loop system also indicate that changing the stiffness coefficient of elastic foundation and the temperature of MR fluid (as two uncertainties of system) strongly affects the outputs while using sliding mode controllers well increases the robustness of the system.


2021 ◽  
Author(s):  
Ying Cui ◽  
Yuxi Huang ◽  
Guogang Yang ◽  
Yongliang Wang ◽  
Han Zhang

Abstract A nonlinear multi-degree-of-freedom dynamic model of a coupled dual-rotor system with an intershaft bearing and uncentralized squeeze film damper is established by using finite element method. Based on the model, the critical speed characteristic diagram and vibration modes of the system were calculated. The steady-state unbalance response is obtained by using Newmark-β algorithm. The numerical results show the effect of SFD position in the dual-rotor system on response amplitude. It is found that with the decrease of radial clearance and the increase of length-diameter ratio and lubricating oil viscosity, the damping effect of SFD is enhanced and the bistable state phenomenon can be suppressed. The transient response of the system in case of sudden unbalance occurring at the fan was simulated by applying a step function. It is demonstrated that the SFD can effectively reduce the duration and maximum amplitude of the transient process, but at certain speeds, the SFD will increase the amplitude after the system returns to steady state, the damping effect on the transient response is also enhanced with the increase of length-diameter and the decrease of radial clearance, and with the increase of the sudden unbalance value, the response is more likely to stabilized at the high amplitude state of the bistable state.


Author(s):  
J. F. Walton ◽  
H. Heshmat

In this paper results of rotordynamic response and transient tests of a novel, high load squeeze film damper design, are presented. The spiral foil multi-squeeze film damper has been previously shown to provide two to four fold or larger increases in damping levels without resorting to significantly decreased damper clearances or increased lengths. By operating with a total clearance of approximately twice conventional designs, the non-linearities associated with high eccentricity operation are avoided. Rotordynamic tests with a dual squeeze film configuration were completed. As a part of the overall testing program, a flexible rotor system was subjected to high steady state imbalance levels and transient simulated bladeloss events for up to 0.254 mm (0.01 in) mass c.g offset or 180 gm-cm (2.5 oz-in) imbalance. The spiral foil multi-squeeze film damper demonstrated that the steady state imbalance and simulated bladeloss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Wei Yan ◽  
Lidong He ◽  
Zhe Deng ◽  
Xingyun Jia

Abstract As a novel structural damper, the unique structural characteristics of the integral squeeze film damper (ISFD) solve the nonlinear problem of the traditional squeeze film damper (SFD), and it has good linear damping characteristics. In this research, the experimental studies of ISFD vibration reduction performance are carried out for various working conditions of unbalanced rotors. Two ball bearing-rotor system test rigs are built based on ISFD: a rigid rotor test rig and a flexible rotor test rig. When the rotational speed of rigid rotor is 1500 rpm, ISFD can reduce the amplitude of the rotor by 41.79%. Under different unbalance conditions, ISFD can effectively improve the different degrees of unbalanced faults in the rotor system, reduce the amplitude by 43.21%, and reduce the sensitivity of the rotor to unbalance. Under different rotational speed conditions, ISFD can effectively suppress the unbalanced vibration of rigid rotor, and the amplitude can be reduced by 53.51%. In the experiment of the unbalanced response of the flexible rotor, it is found that ISFD can improve the damping of the rotor system, effectively suppress the resonance of the rotor at the critical speed, and the amplitude at the first-order critical speed can be reduced by 31.72%.


2001 ◽  
Vol 124 (1) ◽  
pp. 105-109 ◽  
Author(s):  
Young Kong Ahn ◽  
Bo-Suk Yang ◽  
Shin Morishita

Electro-Rheological (ER) fluid is a class of functional fluid whose yield stress can be changed by an electric field applied to the fluid, which is observed as a variation of apparent viscosity. This functional fluid is applied to a controllable squeeze film damper (SFD) for stabilizing a flexible rotor system. In applying ER fluid to a conventional passive SFD, a pair of rings in the damper can be used as electrodes. When the electrodes are divided into a horizontal pair and a vertical one, the SFD can provide external damping in each direction independently. A prototype of the directionally controllable SFD was constructed and its performance was experimentally and numerically investigated in the present work.


2007 ◽  
Vol 334-335 ◽  
pp. 1085-1088 ◽  
Author(s):  
Chang Sheng Zhu

The response time of a rotor system on a magnetorheological(MR) fluid squeeze film damper was measured experimentally. The effects of rotating speed, step voltage and rotor imbalance on the response time were dealt with. It is shown that the MR fluid damper rotor system is a second-order dynamic system. The rapid response time defined by the time taken for the vibration amplitude to rise (fall) from 10 % (or 90%) to 90 % (or 10%) of the vibration amplitude difference between the initial and final states is 0.05~0.7s in applying a step voltage and 0.01~1.225s in dropping a step voltage, respectively. It is impossible for the response time to be within a few milliseconds. The response time is determined not only by magnetic field strength, MR fluid specification, rotational speed, but operation mode of the power supply. There is a zero initial delay time at either applying or dropping the step voltage, which is caused by the magnetizing or de-magnetizing process.


1993 ◽  
Vol 115 (2) ◽  
pp. 347-352 ◽  
Author(s):  
J. F. Walton ◽  
H. Heshmat

In this paper results of rotordynamic response and transient tests of a novel, high load squeeze film damper design are presented. The spiral foil multisqueeze film damper has been previously shown to provide two to fourfold or larger increases in damping levels without resorting to significantly decreased damper clearances or increased lengths. By operating with a total clearance of approximately twice conventional designs, the nonlinearities associated with high-eccentricity operation are avoided. Rotordynamic tests with a dual squeeze film configuration were completed. As a part of the overall testing program, a flexible rotor system was subjected to high steady-state imbalance levels and transient simulated blade-loss events for up to 0.254 mm (0.01 in.) mass c. g. offset or 180 g-cm (2.5 oz-in.) imbalance. The spiral foil multisqueeze film damper demonstrated that the steady-state imbalance and simulated blade-loss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady-state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Hamed Ghaednia ◽  
Abdolreza Ohadi

Semiactive vibration reduction devices using magnetorheological fluid (MR fluid) have proven to be effective in different engineering applications. MR squeeze film damper (MR-SFD) is one type of such devices that can be used to reduce unwanted vibration in rotary machinery. The behavior of these devices is a function of electric current, which controls the magnetic field in the lubricant and therefore causes the viscosity of MR fluid to be changed. In spite of all researches have been carried out in behavior analysis of different sorts of MR-SFDs, investigations over thermal growth effects on the efficiency of these actuators, in vibration reduction applications, are rare. In this paper, a Magnetorheological squeeze film damper (MR-SFD) has been modeled using two governing equations. First, considering the Bingham model for MR fluid (MRF), a hydrodynamic model has been presented. Second, a thermal model for the system has been modeled and used to calculate the temperature rise in the squeeze film and different damper’s components. Temperature rise in MR-SFD has been considered in this paper as a novel study. Time and frequency domain analysis using Newmark method has been performed over a finite element model of the system consisting of an unbalanced flexible rotor mounted on a pair of MR-SFDs. Obtained results show that the amplitude of rotor’s vibration is not a simple function of electrical current such that, increase in the current cannot guarantee decrease in the value of amplitude. Two major phenomena have been observed during studies; rigid dampers, and generation of new critical speed. The behavior of the rotor is deeply affected by these phenomena. The steady state response of rotor versus rotation velocity is presented for different values of electrical current, which show the effects of temperature and current on the steady state response of rotor. Generally, temperature rise results in inefficiency of MR-SFDs to suppress the vibration of the rotor, especially for rotational velocities near critical speed. Due to temperature rise, appearance of the second critical speed occurs at higher values of electrical current. In addition, it delays the “rigid damper” phenomenon causing rotor response to decrease.


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