The Effect of Land Taper Angle on Trailing Edge Slot Film Cooling

2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Julia Ling ◽  
Christopher J. Elkins ◽  
John K. Eaton

Trailing edge slot film cooling is a widely used method of protecting the thin trailing edge of turbine blades from hot gas impingement. The structures that separate the slots, known as “lands,” come in a variety of configurations which can be broadly classified as either “tapered” or “straight.” This paper examines the effect of the land taper angle on the mixing of the coolant flow with the main flow by comparing three configurations: a case with straight lands, a previously reported case with slightly tapered lands, and a case with strongly tapered lands. In each case, the slot width and the land width at the plane of the slot exit are kept constant. For each configuration, the mean volumetric coolant concentration distribution and three-component velocity field were measured using magnetic resonance imaging (MRI) techniques. It is shown that the land taper angle has a strong effect on the mean flow features and coolant surface effectiveness. Furthermore, the impact of the lands configuration on the flow field and concentration distribution is seen not just in the cutback region, but also in the wake of the blade.

Author(s):  
Julia Ling ◽  
Christopher J. Elkins ◽  
John K. Eaton

Trailing edge slot film cooling is a widely used method of protecting the thin trailing edge of turbine blades from hot gas impingement. The structures that separate the slots, known as “lands,” come in a variety of configurations which can be broadly classified as either “tapered” or “straight.” This paper examines the effect of the land taper angle on the mixing of the coolant flow with the main flow by comparing three configurations: a case with straight lands, a previously reported case with slightly tapered lands, and a case with strongly tapered lands. In each case, the slot width and the land width at the plane of the slot exit are kept constant. For each configuration, the mean volumetric coolant concentration distribution and 3-component velocity field were measured using Magnetic Resonance Imaging techniques. It is shown that the land taper angle has a strong effect on the mean flow features and coolant surface effectiveness. Furthermore, the impact of the lands configuration on the flow field and concentration distribution is seen not just in the cutback region, but also in the wake of the blade.


2018 ◽  
Vol 0 (0) ◽  
Author(s):  
Yang Xu ◽  
Hui-ren Zhu ◽  
Wei-jiang Xu ◽  
Jian-sheng Wei

Abstract Trailing edge slot film cooling is a widely used method for protecting the trailing edge of turbine blades from hot gas impingement. The structures that separate the slots, known as “lands,” come in a variety of configurations. This paper presents the effects of the trailing edge with different lands on the film cooling performance. Experimental studies are conducted on the film cooling effectiveness and Nusselt number with different lands. Four trailing edge configurations, including the straight lands, the beveling lands, the fillet lands and the tapered lands are considered under four blowing ratios (0.5, 0.7, 1.0 and 1.5). The Reynolds numbers of mainstream is fixed as 375,000. Film cooling effectiveness and Nusselt number performances are measured by transient liquid crystal measurement technique. Reynolds-averaged Navier-Stokes (RANS) simulation with realizable k-ε turbulence model and enhanced wall functions are performed using a commercial code Fluent. In each case, the slot height is kept constant. It is shown that the beveling lands, the fillet lands and the tapered lands have higher cooling effectiveness and lower Nusselt number compared with the straight lands. Under higher blowing ratios, the trailing edges of all four lands have higher cooling effectiveness and higher Nusselt number.


Author(s):  
Julia Ling ◽  
Christopher J. Elkins ◽  
Michael J. Benson ◽  
Sayuri D. Yapa ◽  
John K. Eaton

A trailing edge slot film cooling configuration designed for enhanced surface effectiveness at a decreased coolant flowrate is proposed. Magnetic resonance imaging (MRI) techniques were used to obtain measurements of the mean 3D velocity and concentration fields. These measurements are compared to previously reported results on two other trailing edge configurations. The surface effectiveness of the proposed slot film cooling configuration is higher than that of the baseline configuration, even at a 25% lower coolant flowrate. The mean fields are used to calculate an isotropic, spatially-varying turbulent diffusivity for each of these trailing edge configurations. These diffusivities are compared to offer insight into the effect of land shape on turbulence properties.


Author(s):  
Julia Ling ◽  
Christopher J. Elkins ◽  
John K. Eaton

It has been previously demonstrated that Reynolds Averaged Navier Stokes (RANS) simulations do not accurately capture the mixing between the coolant flow and the main flow in trailing edge slot film cooling configurations. Most RANS simulations use a fixed turbulent Schmidt number of either 0.7 or 0.85 to determine the turbulent scalar flux, based on the values for canonical flows. This paper explores the extent to which RANS predictions can be improved by modifying the value of the turbulent Schmidt number. Experimental mean 3D velocity and coolant concentration data obtained using Magnetic Resonance Imaging techniques are used to evaluate the accuracy of RANS simulations. A range of turbulent Schmidt numbers from 0.05 to 1.05 is evaluated and the optimal turbulent Schmidt number for each case is determined using an integral error metric which accounts for the difference between RANS and experiment throughout a 3-dimensional region of interest. The resulting concentration distribution is compared in detail with the experimentally measured coolant concentration distribution to reveal where the fixed turbulent Schmidt number assumption fails. It is shown that the commonly used turbulent Schmidt number of 0.85 over-predicts the surface effectiveness in all cases, particularly when the k-omega SST model is employed, and that a lower value of the turbulent Schmidt number can improve predictions.


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Michael Benson ◽  
Sayuri D. Yapa ◽  
Chris Elkins ◽  
John K. Eaton

Magnetic resonance imaging experiments have provided the three-dimensional mean concentration and three component mean velocity field for a typical trailing edge film-cooling cutback geometry built into a conventional uncambered airfoil. This geometry is typical of modern aircraft engines and includes three dimensional slot jets separated by tapered lands. Previous analysis of these data identified the critical mean flow structures that contribute to rapid mixing and low effectiveness in the fully turbulent flow. Three new trailing edge geometries were designed to modify the large scale mean flow structures responsible for surface effectiveness degradation. One modification called the Dolphin Nose attempted to weaken strong vortex flows by reducing three dimensionality near the slot breakout. This design changed the flow structure but resulted in minimal improvement in the surface effectiveness. Two other designs called the Shield and Rounded Shield changed the land planform and added an overhanging land edge while maintaining the same breakout surface. These designs substantially modified the vortex structure and improved the surface effectiveness by as much as 30%. Improvements included superior coolant uniformity on the breakout surface which reduces potential thermal stresses. The utilization of the time averaged data from combined magnetic resonance velocimetry (MRV) and concentration (MRC) experiments for designing improved trailing edge breakout film cooling is demonstrated.


Author(s):  
Julia Ling ◽  
Christopher J. Elkins ◽  
John K. Eaton

It has been previously demonstrated that Reynolds-averaged Navier–Stokes (RANS) simulations do not accurately capture the mixing between the coolant flow and the main flow in trailing edge slot film cooling configurations. Most RANS simulations use a fixed turbulent Schmidt number of either 0.7 or 0.85 to determine the turbulent scalar flux, based on the values for canonical flows. This paper explores the extent to which RANS predictions can be improved by modifying the value of the turbulent Schmidt number. Experimental mean 3D velocity and coolant concentration data obtained using magnetic resonance imaging techniques are used to evaluate the accuracy of RANS simulations. A range of turbulent Schmidt numbers from 0.05 to 1.05 is evaluated and the optimal turbulent Schmidt number for each case is determined using an integral error metric which accounts for the difference between RANS and experiment throughout a three-dimensional region of interest (ROI). The resulting concentration distribution is compared in detail with the experimentally measured coolant concentration distribution to reveal where the fixed turbulent Schmidt number assumption fails. It is shown that the commonly used turbulent Schmidt number of 0.85 overpredicts the surface effectiveness in all cases, particularly when the k-omega shear stress transport (SST) model is employed, and that a lower value of the turbulent Schmidt number can improve predictions.


Author(s):  
Michael Benson ◽  
Sayuri Yapa ◽  
Chris Elkins ◽  
John K. Eaton

Magnetic resonance imaging experiments have provided the three-dimensional mean concentration and three component mean velocity field for a typical trailing edge film-cooling cutback geometry built into a conventional uncambered airfoil. This geometry is typical of modern aircraft engines and includes three dimensional slot jets separated by tapered lands. Previous analysis of these data identified the critical mean flow structures that contribute to rapid mixing and low effectiveness in the fully turbulent flow. Three new trailing edge geometries were designed to modify the large scale mean flow structures responsible for surface effectiveness degradation. One modification called the Dolphin Nose attempted to weaken strong vortex flows by reducing three dimensionality near the slot breakout. This design changed the flow structure but resulted in minimal improvement in the surface effectiveness. Two other designs called the Shield and Rounded Shield changed the land planform and added an overhanging land edge while maintaining the same breakout surface. These designs substantially modified the vortex structure and improved the surface effectiveness by as much as 30%. Improvements included superior coolant uniformity on the breakout surface which reduces potential thermal stresses. The utilization of the time averaged data from combined magnetic resonance velocimetry (MRV) and concentration (MRC) experiments for designing improved trailing edge breakout film cooling is demonstrated.


2011 ◽  
Vol 84-85 ◽  
pp. 259-263
Author(s):  
Xun Liu ◽  
Song Tao Wang ◽  
Xun Zhou ◽  
Guo Tai Feng

In this paper, the trailing edge film cooling flow field of a heavy duty gas turbine cascade has been studied by central difference scheme and multi-block grid technique. The research is based on the three-dimensional N-S equation solver. By way of analysis of the temperature field, the distribution of profile pressure, and the distribution of film-cooling adiabatic effectiveness in the region of trailing edge with different cool air injection mass and different angles, it is found that the impact on the film-cooling adiabatic effectiveness is slightly by changing the injection mass. The distribution of profile pressure dropped intensely at the pressure side near the injection holes line with the large mass cooling air. The cooling effect is good in the region of trailing edge while the injection air is along the direction of stream.


Author(s):  
Y. Jiang ◽  
N. Gurram ◽  
E. Romero ◽  
P. T. Ireland ◽  
L. di Mare

Slot film cooling is a popular choice for trailing edge cooling in high pressure (HP) turbine blades because it can provide more uniform film coverage compared to discrete film cooling holes. The slot geometry consists of a cut back in the blade pressure side connected through rectangular openings to the internal coolant feed passage. The numerical simulation of this kind of film cooling flows is challenging due to the presence of flow interactions like step flow separation, coolant-mainstream mixing and heat transfer. The geometry under consideration is a cutback surface at the trailing edge of a constant cross-section aerofoil. The cutback surface is divided into three sections separated by narrow lands. The experiments are conducted in a high speed cascade in Oxford Osney Thermo-Fluids Laboratory at Reynolds and Mach number distributions representative of engine conditions. The capability of CFD methods to capture these flow phenomena is investigated in this paper. The isentropic Mach number and film effectiveness are compared between CFD and pressure sensitive paint (PSP) data. Compared to steady k–ω SST method, Scale Adaptive Simulation (SAS) can agree better with the measurement. Furthermore, the profiles of kinetic energy, production and shear stress obtained by the steady and SAS methods are compared to identify the main source of inaccuracy in RANS simulations. The SAS method is better to capture the unsteady coolant-hot gas mixing and vortex shedding at the slot lip. The cross flow is found to affect the film significantly as it triggers flow separation near the lands and reduces the effectiveness. The film is non-symmetric with respect to the half-span plane and different flow features are present in each slot. The effect of mass flow ratio (MFR) on flow pattern and coolant distribution is also studied. The profiles of velocity, kinetic energy and production of turbulent energy are compared among the slots in detail. The MFR not only affects the magnitude but also changes the sign of production.


2006 ◽  
Vol 24 (12) ◽  
pp. 3241-3256 ◽  
Author(s):  
C. M. Huang ◽  
S. D. Zhang ◽  
F. Yi

Abstract. To quantitatively study the effects of nonlinear interactions on tide structure, a nonlinear numerical tidal model is developed, and the reliability and convergence of the adopted algorithm and coding are checked by numerical experiments. Under the same conditions as those employed by the GSWM-00 (Global Scale Wave Model 2000), our model provides the nonlinear quasi-steady solution of the migrating semidiurnal tide, which differs from the GSWM-00 result (the linear steady solution) in the MLT region, especially above 100 km. Additionally, their amplitude difference displays a remarkable month-to-month variation, and its significant magnitudes occur during the month with strong semidiurnal tide. A quantitative analysis suggests that the main cause for the amplitude difference is that the initial migrating 12-h tide will interact with the mean flow as well as the nonlinearity-excited 6-h tide, and subsequently yield a new 12-h tidal part. Furthermore, our simulations also show that the mean flow/tidal interaction will significantly alter the background wind and temperature fields. The large magnitudes of the tidal amplitude difference and the background alteration indicate that the nonlinear processes involved in tidal propagations should be comprehensively considered in the description of global atmospheric dynamics in the MLT region. The comparisons among our simulations, the GSWMs and some observations of tides suggest that the nonlinearity-induced tidal structure variation could be a possible mechanism to account for some discrepancies between the GSWMs and the observations.


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