Fuel Injection Strategy for Utilization of Mineral Diesel-Methanol Blend in a Common Rail Direct Injection Engine

2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Akhilendra Pratap Singh ◽  
Nikhil Sharma ◽  
Vikram Kumar ◽  
Dev Prakash Satsangi ◽  
Avinash Kumar Agarwal
Keyword(s):  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Pilot Injection ◽  
Oxides Of Nitrogen ◽  
Gas Temperature ◽  
Injection Strategy ◽  
Main Injection ◽  
Pilot Fuel ◽  
Fuel Injection Pressure

Abstract Methanol fueled internal combustion (IC) engines have attracted significant attention due to their contributions in reducing environmental pollution and fossil fuel consumption. In this study, a single-cylinder research engine was operated on MD10 (10% (v/v) methanol blended with mineral diesel) and baseline mineral diesel to explore an optimized fuel injection strategy for efficient combustion and reduced emissions. The experiments were conducted at constant engine speed (1500 rpm) and load (3 kW) using two different fuel injection strategies, namely, single pilot injection (SPI) and double pilot injection (DPI) strategy. For each pilot fuel injection strategy, the start of main injection (SoMI) timing was varied from −3 to 6° crank angle (CA) before top dead center (bTDC). To examine the effect of fuel injection pressure (FIP), experiments were performed at three different FIPs (500, 750, and 1000 bars). Results showed that the MD10 fueled engine resulted in superior combustion compared with baseline mineral diesel, which was further improved by DPI at higher FIPs. The use of DPI strategy was found to be more effective at higher FIPs, resulting in higher brake thermal efficiency (BTE), lower exhaust gas temperature (EGT), and reduced oxides of nitrogen (NOx) emissions compared with SPI strategy. Detailed investigations showed that the addition of methanol in mineral diesel reduced particulates, especially the accumulation mode particles (AMP). Different statistical analysis and qualitative correlations between fuel injection parameters showed that higher FIP and advanced SoMI timings were suitable for particulate reduction from the MD10 fueled engine.

Optimization of operating parameters of an off-road automotive diesel engine running at highway drive conditions using Response Surface Methodology

2020 ◽  
pp. 1-48 ◽  
Author(s):  
Vinod Babu Marri ◽  
K. Madhu Murthy ◽  
G. Amba Prasad Rao
Keyword(s):  
Response Surface Methodology ◽  
Fuel Injection ◽  
Injection Pressure ◽  
Operating Parameters ◽  
Injection Timing ◽  
Boost Pressure ◽  
Pilot Injection ◽  
Injection Quantity ◽  
Main Injection ◽  
Fuel Injection Pressure

Abstract The typical tradeoff between the two major emissions from compression ignition (CI) engines, smoke and oxides of nitrogen, is the unresolved challenge to the researchers. Techniques like engine downsizing, lowering intake oxygen concentration, multiple injections, use of retarded injection timings and higher injection pressures, etc. are widely employed for the alleviation of these harmful emissions. The influence of variation of fuel injection pressure (FIP), boost pressure, pilot injection timing (PIT), pilot injection quantity (PIQ) and main injection timing (MIT) are experimentally investigated in the present work. Mahindra mHawk four-cylinder diesel engine with provisions of a variable-geometry turbocharger (VGT), exhaust gas recirculation (EGR), and common-rail direct injection (CRDi) is chosen for the experimentation. Test runs are conducted at 1750 rpm and 80.3 N.m (4.6 bar bmep) corresponding to highway drive conditions, using 10 % EGR. Response surface methodology is employed for the design of experiments and to analyze the experimental data. Multi-objective response optimization is carried out to optimize engine-operating parameters that give desired performance and engine-out emissions. Confirmatory tests are conducted at design conditions to validate the results predicted by the model. This study reveals that the optimum performance and emission characteristics could be obtained using 120 kPa boost pressure; 61.1 MPa fuel injection pressure; 11.5 % pilot injection quantity with pilot injection at 332 °CA and main injection at 359 °CA.

Split Injection Strategies for Biodiesel-Fueled Premixed Charge Compression Ignition Combustion Engine—Part II: Particulate Studies

2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Akhilendra Pratap Singh ◽  
Avinash Kumar Agarwal
Keyword(s):  
Fuel Injection ◽  
Combustion Engine ◽  
Chemical Characterization ◽  
Injection Pressure ◽  
Morphological Characterization ◽  
Pilot Injection ◽  
Compression Ignition ◽  
Main Injection ◽  
Fuel Injection Pressure ◽  
Injection Strategies

Abstract In this study, experiments were performed in a single-cylinder research engine to investigate the particulate matter (PM) characteristics of the engine operated in premixed charge compression ignition (PCCI) mode combustion vis-a-vis baseline compression ignition (CI) mode combustion using three test fuels, namely, B20 (20% v/v biodiesel blended with mineral diesel), B40 (40% v/v/ biodiesel blended with mineral diesel), and baseline mineral diesel. The experiments were carried out at constant fuel injection pressure (FIP) (700 bar), constant engine speed (1500 rpm), and constant fuel energy input (0.7 kg/h diesel equivalent). PM characteristics of PCCI mode combustion were evaluated using two different fuel injection strategies, namely, single pilot injection (SPI) (35 deg before top dead center (bTDC)) and double pilot injection (DPI) (35 deg and 45 deg bTDC) at four different start of main injection (SoMI) timings. Results showed that both PCCI mode combustion strategies emitted significantly lower PM compared to baseline CI mode combustion strategy. However, the blending of biodiesel resulted in relatively higher PM emissions from both CI and PCCI combustion modes. Chemical characterization of PM showed that PCCI mode combustion emitted relatively lower trace metals compared to baseline CI mode combustion, which reduced further for B20. For detailed investigations of particulate structure, morphological characterization was done using transmission electron microscopy (TEM), which showed that PM emitted by B20-fueled PCCI mode combustion posed potentially lower health risk compared to baseline mineral diesel-fueled CI mode combustion.

Experimental investigation of dwell time characteristics in high-pressure double-solenoid-valve fuel injection system

2019 ◽  
Vol 233 (13) ◽  
pp. 3281-3292
Author(s):  
Dan Xu ◽  
Qing Yang ◽  
Xiaodong An ◽  
Baigang Sun ◽  
Dongwei Wu ◽  
...  
Keyword(s):  
Fuel Injection ◽  
Injection Pressure ◽  
Solenoid Valve ◽  
Injection System ◽  
Fuel Injection System ◽  
Pilot Injection ◽  
Main Injection ◽  
Injection Interval ◽  
The Difference ◽  
Variation Rule

The double-solenoid-valve fuel injection system consists of an electronic unit pump and an electronic injector. It can realize the separate control of fuel supply and injection and has the advantages of adjusting pressure by cycle and flexible controlling of the injection rate. The interval angle between the pilot and main injection directly affects the action degree and the characteristics of two adjacent injections, affecting engine performance. This work realizes multiple injection processes on the test platform of a high-pressure double-solenoid-valve fuel injection system, with maximum injection pressure reaching 200 MPa. In this study, the interval between driven current signal of pilot injection termination and that of main injection initiation is defined as the signal interval (DT1), whereas the interval between pilot injection termination and main injection initiation is defined as the injection interval (DT2). The differences between the signal and the injection intervals are calculated, and the variation rule of the difference with respect to the signal interval is analyzed. Results show that the variation rule of the difference with the signal interval first decreases, then increases, and finally decreases. The variation rule of the delay angle from the start of needle movement to the start of fuel injection is found to be the root cause of this rule. The influence of the injection pressure on needle deformation and fuel flow rate of the nozzle results in the variation rule. In addition, the influence of the cam speed, temperature, and pipe length on the difference between the signal and injection interval is determined. This research provides guidance for an optimal control strategy of the fuel injection process.

scholarly journals Influence of Fuel Injection Pressure on the Emissions Characteristics and Engine Performance in a CRDI Diesel Engine Fueled with Palm Biodiesel Blends

Energies ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3837 ◽  
Author(s):  
Sam Ki Yoon ◽  
Jun Cong Ge ◽  
Nag Jung Choi
Keyword(s):  
Diesel Engine ◽  
Diesel Fuel ◽  
Fuel Injection ◽  
Injection Pressure ◽  
Biodiesel Fuel ◽  
Nox Emissions ◽  
Oxides Of Nitrogen ◽  
Fuel Blend ◽  
Engine Load ◽  
Fuel Injection Pressure

This experiment investigates the combustion and emissions characteristics of a common rail direct injection (CRDI) diesel engine using various blends of pure diesel fuel and palm biodiesel. Fuel injection pressures of 45 and 65 MPa were investigated under engine loads of 50 and 100 Nm. The fuels studied herein were pure diesel fuel 100 vol.% with 0 vol.% of palm biodiesel (PBD0), pure diesel fuel 80 vol.% blended with 20 vol.% of palm biodiesel (PBD20), and pure diesel fuel 50 vol.% blended with 50 vol.% of palm biodiesel (PBD50). As the fuel injection pressure increased from 45 to 65 MPa under all engine loads, the combustion pressure and heat release rate also increased. The indicated mean effective pressure (IMEP) increased with an increase of the fuel injection pressure. In addition, for 50 Nm of the engine load, an increase to the fuel injection pressure resulted in a reduction of the brake specific fuel consumption (BSFC) by an average of 2.43%. In comparison, for an engine load of 100 Nm, an increase in the fuel injection pressure decreased BSFC by an average of 0.8%. Hydrocarbon (HC) and particulate matter (PM) decreased as fuel pressure increased, independent of the engine load. Increasing fuel injection pressure for 50 Nm engine load using PBD0, PBD20 and PBD50 decreased carbon monoxide (CO) emissions. When the fuel injection pressure was increased from 45 MPa to 65 MPa, oxides of nitrogen (NOx) emissions were increased for both engine loads. For a given fuel injection pressure, NOx emissions increased slightly as the biodiesel content in the fuel blend increased.

Effect of the Fuel Injection Strategy on Diesel Particulate Filter Regeneration in a Single-Cylinder Diesel Engine

2016 ◽  
Vol 138 (10) ◽  
Author(s):  
Sungjun Yoon ◽  
Hongsuk Kim ◽  
Daesik Kim ◽  
Sungwook Park
Keyword(s):  
Fuel Injection ◽  
Injection Pressure ◽  
Operating Conditions ◽  
Particulate Filter ◽  
Exhaust Gas ◽  
Gas Temperature ◽  
Diesel Particulate ◽  
Injection Strategy ◽  
Dpf Regeneration ◽  
Exhaust Gas Temperature

Stringent emission regulations (e.g., Euro-6) have forced automotive manufacturers to equip a diesel particulate filter (DPF) on diesel cars. Generally, postinjection is used as a method to regenerate the DPF. However, it is known that postinjection deteriorates the specific fuel consumption and causes oil dilution for some operating conditions. Thus, an injection strategy for regeneration is one of the key technologies for diesel powertrains equipped with a DPF. This paper presents correlations between the fuel injection strategy and exhaust gas temperature for DPF regeneration. The experimental apparatus consists of a single-cylinder diesel engine, a DC dynamometer, an emission test bench, and an engine control system. In the present study, the postinjection timing was in the range of 40 deg aTDC to 110 deg aTDC and double postinjection was considered. In addition, the effects of the injection pressure were investigated. The engine load was varied among low load to midload conditions, and the amount of fuel of postinjection was increased up to 10 mg/stk. The oil dilution during the fuel injection and combustion processes was estimated by the diesel loss measured by comparing two global equivalences ratios: one measured from a lambda sensor installed at the exhaust port and one estimated from the intake air mass and injected fuel mass. In the present study, the differences of the global equivalence ratios were mainly caused by the oil dilution during postinjection. The experimental results of the present study suggest optimal engine operating conditions including the fuel injection strategy to obtain an appropriate exhaust gas temperature for DPF regeneration. The experimental results of the exhaust gas temperature distributions for various engine operating conditions are discussed. In addition, it was revealed that the amount of oil dilution was reduced by splitting the postinjection (i.e., double postinjection). The effects of the injection pressure on the exhaust gas temperature were dependent on the combustion phasing and injection strategies.

scholarly journals Particulate emissions from a highly boosted gasoline direct injection engine

2017 ◽  
Vol 19 (3) ◽  
pp. 347-359 ◽  
Author(s):  
Felix Leach ◽  
Richard Stone ◽  
Dave Richardson ◽  
Andrew Lewis ◽  
Sam Akehurst ◽  
...  
Keyword(s):  
Particle Number ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Back Pressure ◽  
Gasoline Direct Injection ◽  
Exhaust Gas ◽  
Fuel Injection Pressure ◽  
Gas Recirculation ◽  
Operating Points

Downsized, highly boosted, gasoline direct injection engines are becoming the preferred gasoline engine technology to ensure that increasingly stringent fuel economy and emissions legislation are met. The Ultraboost project engine is a 2.0-L in-line four-cylinder prototype engine, designed to have the same performance as a 5.0-L V8 naturally aspirated engine but with reduced fuel consumption. It is important to examine particle number emissions from such extremely highly boosted engines to ensure that they are capable of meeting current and future emissions legislation. The effect of such high boosting on particle number emissions is reported in this article for a variety of operating points and engine operating parameters. The effect of engine load, air–fuel ratio, fuel injection pressure, fuel injection timing, ignition timing, inlet air temperature, exhaust gas recirculation level, and exhaust back pressure has been investigated. It is shown that particle number emissions increase with increase in cooled, external exhaust gas recirculation and engine load, and decrease with increase in fuel injection pressure and inlet air temperature. Particle number emissions are shown to fall with increased exhaust back pressure, a key parameter for highly boosted engines. The effects of these parameters on the particle size distributions from the engine have also been evaluated. Significant changes to the particle size spectrum emitted from the engine are seen depending on the engine operating point. Operating points with a bias towards very small particle sizes were noted.

Effect of Fuel Injection Pressure and Premixed Ratio on Mineral Diesel-Methanol Fueled Reactivity Controlled Compression Ignition Mode Combustion Engine

2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Akhilendra Pratap Singh ◽  
Nikhil Sharma ◽  
Dev Prakash Satsangi ◽  
Avinash Kumar Agarwal
Keyword(s):  
Fuel Injection ◽  
Combustion Engine ◽  
Engine Performance ◽  
Injection Pressure ◽  
High Reactivity ◽  
Compression Ignition ◽  
Oxides Of Nitrogen ◽  
Reactivity Controlled Compression Ignition ◽  
Hc Emissions ◽  
Fuel Injection Pressure

Abstract Reactivity controlled compression ignition (RCCI) mode combustion has attracted significant attention because of its superior engine performance and significantly lower emissions of oxides of nitrogen (NOx) and particulate matter (PM) compared with conventional compression ignition (CI) mode combustion engines. In this experimental study, effects of fuel injection pressure (FIP) of high reactivity fuel (HRF) and premixed ratio of low reactivity fuel (LRF) were evaluated on a diesel-methanol fueled RCCI mode combustion engine. Experiments were performed in a single cylinder research engine at a constant engine speed (1500 rpm) and constant engine load (3 bar BMEP) using three different FIPs (500, 750, and 1000 bar) of mineral diesel and four different premixed ratios (rp = 0, 0.25, 0.50, and 0.75) of methanol. Results showed that RCCI mode resulted in more stable combustion compared with baseline CI mode combustion. Increasing FIP resulted in relatively higher knocking, but it reduced with increasing premixed ratio. Relatively higher brake thermal efficiency (BTE) of RCCI mode combustion compared with baseline CI mode combustion is an important finding of this study. BTE increased with increasing FIP of mineral diesel and increasing premixed ratio of methanol. Relatively dominant effect of increasing FIP on BTE at higher premixed ratios of methanol was also an important finding of this study. RCCI mode combustion resulted in higher carbon monoxide (CO) and hydrocarbon (HC) emissions, but lower PM and NOx emissions compared with baseline CI mode combustion. Increasing FIP of HRF at lower premixed ratios reduced the number concentration of particles; however, effect of FIP became less dominant at higher premixed ratios. Relatively higher number emissions of nanoparticles at higher FIPs were observed. Statistical and qualitative correlations exhibited the importance of suitable FIP at different premixed ratios of LRF on emission characteristics of RCCI mode combustion engine.

Simultaneous Schlieren–PLIF Studies for Ignition and Soot Luminosity Visualization With Close-Coupled High-Pressure Double Injections of n-Dodecane

2017 ◽  
Vol 139 (1) ◽  
Author(s):  
Ahmed Abdul Moiz ◽  
Khanh D. Cung ◽  
Seong-Young Lee
Keyword(s):  
Ignition Delay ◽  
Dwell Time ◽  
Fuel Injection ◽  
Injection Pressure ◽  
Constant Density ◽  
Ambient Temperatures ◽  
Soot Precursors ◽  
Planar Laser ◽  
Main Injection ◽  
Fuel Injection Pressure

Studies are performed in a constant volume preburn type combustion vessel over a range of ambient temperatures (750 K, 800 K, and 900 K) at constant density (22.8 kg/m3) with 15% O2 by volume in the ambient at 1200 bar (n-dodecane) fuel injection pressure. The influence of the pilot (first) spray flame on the ignition and combustion characteristics of the main (second) injection is investigated while varying injection pressure, dwell time, and injection strategy. Simultaneous schlieren (with soot luminosity imaging) and 355 nm planar laser-induced fluorescence (PLIF) imaging for formaldehyde (CH2O) and polycyclic aromatic hydrocarbons (PAH) visualization was performed. At both 900 K and 800 K ambient, main injection exhibits a reduction in ignition delay (ID) by a factor of 2 over their respective pilots. For the ambient temperature condition of 750 K, reducing injection pressure from 1500 bar to 1200 bar causes a significant increase in ignition delay (by ∼0.8 ms), which was attributed to the influence of injection pressure on spray-mixing and early development of cool flame. Also, at 750 K ambient condition, multiple injection schedule having two 0.5 ms injections separated by a 0.5 ms dwell was found to have a shorter ignition delay than a single 0.5 ms injection. Studies carried at an 800 K ambient show that by increasing the dwell time, main interaction with pilot reactive intermediates can be controlled to avoid an early rich ignition of the main spray and to reduce soot precursors.

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