Mode Mixity in the Fracture Toughness Evaluation of Heat-Affected-Zone Material Using SEN(T) Experiment

2021 ◽  
Author(s):  
Sureshkumar Kalyanam ◽  
Yunior Hioe ◽  
Gery Wilkowski
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Heat Affected Zone ◽  
Crack Opening ◽  
Growth Direction ◽  
Mode I ◽  
Mode Ii ◽  
Mode Mixity ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement

Abstract SEN(T) specimens provide good similitude for surface cracks (SC) in pipes, where a SC structure has lower constraint condition than typically used fracture toughness specimens such as SEN(B) , and C(T). Additionally, the SENT specimen eliminates concern of material anisotropy since the crack growth direction in the SENT is the same as in a surface-cracked pipe. While the existing recommended and industrial practices for SEN(T) have been developed based on assumption of homogenous or mono-material across the crack, their applicability for the evaluation of fracture toughness of heat-affected-zone (HAZ) were evaluated in this investigation. When conducting tests on SEN(T) specimens with prescribed notch/crack in the HAZ, the asymmetric deformation around the crack causes the occurrence of a combination of Mode-I (crack opening) and Mode-II (crack in-plane shearing) behavior. This mode mixity affects the measurement of the crack-tip-opening-displacement (CTOD) and evaluation of elastic-plastic fracture mechanics parameter, J. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. The experimental observations of Mode-I and Mode-II behavior seen in tests of SEN(T) specimens with notch/crack in the HAZ and as the crack propagates through the weld/HAZ thickness were investigated. The issues related to and the changes needed to account for such behavior for the development of recommended practices or standards for SEN(T) testing of weld/HAZ are addressed.

Mode Mixity in the Fracture Toughness Characterization of HAZ Material Using SEN(T) Testing

2014 ◽  
Author(s):  
S. Kalyanam ◽  
Y. Hioe ◽  
D.-J. Shim ◽  
G. M. Wilkowski
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Heat Affected Zone ◽  
Crack Opening ◽  
Mode I ◽  
Mode Ii ◽  
Base Metals ◽  
Constraint Condition ◽  
Mode Mixity ◽  
Crack Tip Opening Displacement

Single-Edge-Notch-Tension, SEN(T), specimens have been found to provide good similitude for surface cracks in pipes, where a surface-cracked structure has lower constraint condition than bend-bars and C(T). The lower constraint condition gives higher upper-shelf toughness values, and also a lower brittle-to-ductile transition temperature. Also, the SENT specimen eliminates concern of material anisotropy since the crack growth direction in the SENT is the same as in a surface-cracked pipe. While the existing recommended and industrial practices for SEN(T) have been developed based on assumption of monomaterial across the crack, their applicability for the evaluation of fracture toughness of heat-affected-zone (HAZ) is evaluated in this paper. When conducting tests on SEN(T) specimens with prescribed notch/crack in the heat-affected-zone (HAZ), the asymmetric deformation around the crack causes the occurrence of a combination of Mode-I (crack opening) and Mode-II (crack in-plane shearing) behavior. The extent of this mode mixity is dependent on the relative difference between the material properties of the adjacent girth weld and pipe base metals, as well as the amount of crack growth in the test. This mode mixity affects the measurement of the crack-tip-opening-displacement (CTOD) and evaluation of fracture mechanics parameter, J. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. Observations also show a mismatch in the length of the crack growth that is measured on the fracture surface, attributable to the material deformation differences across the two adjacent materials (weld and base metals). This paper discusses the experimental observations of Mode-I and Mode-II behavior seen in tests of SEN(T) specimens with notch/crack in the HAZ and as the crack propagates through the weld/HAZ thickness. The paper addresses the issues related to and the changes needed to account for such behavior in the development of recommended practices or standards for SEN(T) testing of weld/HAZ. The effects of mode mixity in HAZ testing is critical to the development of crack growth resistance, CTOD-R and J-R curves employed in Engineering Critical Assessment (ECA) of pipelines.

The Fracture Toughness of Hardened Tool Steels

1987 ◽  
Vol 109 (4) ◽  
pp. 314-318 ◽  
Author(s):  
D. F. Watt ◽  
Pamela Nadin ◽  
S. B. Biner
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Slow Crack Growth ◽  
Crack Opening ◽  
Compact Tension ◽  
Testing Procedure ◽  
Tool Steels ◽  
Opening Displacement ◽  
Tempering Temperature ◽  
Toughness Testing

This report details the development of a three-stage fracture toughness testing procedure used to study the effect of tempering temperature on toughness in 01 tool steel. Modified compact tension specimens were used in which the fatigue precracking stage in the ASTM E-399 Procedure was replaced by stable precracking, followed by a slow crack growth. The specimen geometry has been designed to provide a region where slow crack growth can be achieved in brittle materials. Three parameters, load, crack opening displacement, and time have been monitored during the testing procedure and a combination of heat tinting and a compliance equation have been used to identify the position of the crack front. Significant KIC results have been obtained using a modified ASTM fracture toughness equation. An inverse relationship between KIC and hardness has been measured.

Fracture Toughness of X70 Pipe Girth Welds Using Clamped SE(T) and SE(B) Single-Specimens

2014 ◽  
Author(s):  
Dong-Yeob Park ◽  
Jean-Philippe Gravel ◽  
C. Hari Manoj Simha ◽  
Jie Liang ◽  
Da-Ming Duan
Keyword(s):  
Fracture Toughness ◽  
Heat Affected Zone ◽  
Peak Load ◽  
Single Specimen ◽  
Single Edge ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Resistance Curves ◽  
Girth Welds ◽  
Crack Tip Opening

Shallow-notched single edge-notched tension (SE(T) or SENT) and deep- and shallow-notched single edge-notched bend (SE(B) or SENB) specimens with notches positioned in the weld and the heat-affected zone were tested. Crack-tip opening displacement (CTOD) versus resistance curves were obtained using both a single and double clip gauge consolidated in a SE(T) single-specimen. Up until the peak load the resistance curves from both gauging methods yield approximately the same results; thereafter the curves deviate. Interrupted testing showed that the crack had initiated below 50% of the peak load, and in some cases had propagated significantly prior to reaching the peak load.

CTOD Fracture Toughness Assessment Under Different Notch Type (Fatigue Pre-Cracking and EDM)

2019 ◽  
Author(s):  
Israel Marines-Garcia ◽  
Aaron Aguilar ◽  
Kristian Carreon ◽  
Philippe Darcis
Keyword(s):  
Fracture Toughness ◽  
Crack Length ◽  
Heat Affected Zone ◽  
Crack Tip ◽  
Fusion Line ◽  
Testing Time ◽  
Pipe Material ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Electro Discharge Machining

Abstract The standardization of any mechanical material characterization is aiming to get homogenization on the testing physical execution by independent laboratories and to drive for accurate material evaluation between different entities. However, from time to time, standard tests may be reconsidered in order to improve their efficacy, execution time and incorporate new testing techniques or technologies without compromising the testing results and consistency. In the present work, fracture toughness crack tip opening displacement (CTOD) testing is addressed and particularly the need to perform fatigue pre-cracking prior monotonic testing. Without the fatigue pre-cracking, CTOD testing time can be significantly reduced during the preparation of specimens, meaning that specimens can be tested as soon as they are machined. Wire electro-discharge machining (EDM) technique allows generating sharp tip notches, and presents a good alternative to the standards specified fatigue pre-cracking [1–2]. In addition, this machining technology reduces the risk of rejecting the specimen testing, particularly when targeting weld heat affected zone/fusion line (HAZ/FL) microstructure on specimens with surface notch DNV-ST-F101 Figure B-9 [3], where it is specified that the crack tip shall be within a narrow distance (0.5 mm) from the fusion line (FL) or assess grain coarsened heat affected zone (GCHAZ) microstructure as indicated in DNV-ST-F101 section B.2.8.7 [3]. Herein, it is presented an assessment carried out in order to identify the notch type effect over the fracture toughness (CTOD) considering notches conditions as standard fatigue pre-crack and wire electro-discharge machining (EDM). Fifteen (15) CTOD specimens were manufactured from plain pipe material (same pipe), 251.3 mm OD × 20.9 mm WT, SMLS 450PD and tested according to ISO 12135 recommendations [1], they were distributed as follow; five (5) specimens according to standard recommendations with fatigue pre-cracking length ≥ 1.3 mm or 2.5%W (whichever is bigger), five (5) specimens with a fatigue pre-cracking length < 1.3 mm (between 0.5 mm to 1 mm), and five (5) specimens without fatigue pre-cracking (EDM notch), additionally, results from five (5) specimens previously tested in a round robin (RR) testing performed internally by Tenaris using the same LP material and standard fatigue pre-crack length. The crack length target (a/W) was kept 0.5 for all cases. Even if the sampling population is relatively small considering the three notch conditions, it seems that EDM might be an alternative to the standard specified fatigue pre-cracking. Thus, this experimental assessment aims to open the discussion on the use of EDM notch as alternative.

Mixed Mode I/II Fracture and Fatigue Crack Growth Along 63Sn-37Pb Solder/Brass Interface

2000 ◽  
Author(s):  
H. Nayeb-Hashemi ◽  
Pinghu Yang
Keyword(s):  
Fracture Toughness ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Fracture Surface ◽  
Crack Growth ◽  
Mixed Mode ◽  
Mode I ◽  
Mode Ii ◽  
Mixed Mode Loading ◽  
Solder Layer

Abstract Solder joints are extensively used in electronic packaging. They provide critical electrical and mechanical connections. Single edge notched sandwich specimens, which were made of two blocks of brass joined with a 63Sn-37Pb solder layer, were prepared for fatigue and fracture study of the joint under mixed mode loading. Mode I and mixed mode I/II fracture toughness, fatigue crack thresholds, and fatigue crack growth rates (FCGR) were measured at room temperature using a four point bending test setup. It was found that the fracture toughness of the joint increased and FCGR decreased upon the introduction of mode II component. The interface fracture toughness was higher than that of reported for pure solder. The data of FCGR correlated well with the power law relation of da / dN = C* (ΔG)m. It was also observed that both fracture toughness and FCGR were a function of thickness of solder layer. When the solder layer thickness increased from 0.1mm to 1.0mm, the fracture toughness decreased substantially and FCGR increased slightly. For mode I loading, fatigue crack propagated inside the solder layer. However, for mixed mode loading, once a crack initiated, it changed its direction toward the interface and then propagated along the interface. These observations were related to local mode I and mode II stress fields. Fracture surface showed sign of rubbing under mixed mode loading with elongated cavities at the crack tip. However, under mode I loading, fracture surface was covered with equi-ax voids.

Assessment of Fracture Toughness and Fatigue Crack Growth Threshold of a Welded Joint Constituent of a Steam Turbine LP Rotor

2014 ◽  
Author(s):  
M.-H. Herman Shen ◽  
Sajedur Akanda ◽  
Xia Liu ◽  
Peng Wang
Keyword(s):  
Fracture Toughness ◽  
Fatigue Crack ◽  
Steam Turbine ◽  
Crack Growth ◽  
Welded Joint ◽  
Crack Opening ◽  
Crack Size ◽  
Turbine Rotor ◽  
Opening Displacement ◽  
Stable Crack Propagation

In order to ensure safety and reliability of steam turbine welded rotors, the present investigation focuses on evaluation of crack initiation, growth, and resistance parameters of base metal (BM), weld metal (WM) and heat affected zone (HAZ) of a steam turbine rotor welded joint constituent. The experimental part consists of three-point bending conducted on single edge notch bend specimens to induce stable crack propagation. The crack size was calculated by incorporating the crack opening displacement measured by a clip-gage, in a compliance method. The fatigue crack threshold was obtained from a crack growth rate curve according to ASTM E647 and the fracture toughness was determined from a J-based resistance curve according to ASTM E1820. From the experimental results the fatigue crack threshold is found to be a function of loading ratio rather than a single material parameter. From the fracture toughness results, the WM and the BM are found to have similar KIc values whereas HAZ is found to have slightly better KIc values although HAZ had little crack extension during the experiments.

Applicability of a Deterministic Approach to Transfer the Minimum Fracture Toughness Between Different Temperatures in the DBTT Region

2016 ◽  
Author(s):  
Toshiyuki Meshii ◽  
Teruhiro Yamaguchi ◽  
Koki Fukinbara
Keyword(s):  
Fracture Toughness ◽  
Transition Temperature ◽  
Crack Opening ◽  
Crack Tip ◽  
Deterministic Approach ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Different Temperatures ◽  
Crack Opening Stress ◽  
Crack Tip Opening

In this paper, we demonstrate that a deterministic approach requiring only tensile test data for different temperatures has a possibility to predict the minimum fracture toughness for these temperatures. The material is assumed to be in the Ductile-to-Brittle-Transition Temperature (DBTT) region. The approach was based on one of the authors’ finding that the critical stress σ22c of the modified Ritchie-Knott-Rice criterion is correlated with the minimum fracture toughness and shows very small scatter and is specimen configuration independent. The criterion predicts onset of cleavage fracture of a material in the DBTT transition temperature region, when the crack-opening stress σ22 measured at a distance from the crack-tip equal to four times the crack-tip opening displacement δt exceeds a critical value σ22c. The proposed approach is expected to overcome some inconveniences which recent studies have reported to the Master Curve parameters vary with size and temperature.

scholarly journals Fracture toughness and crack growth of brackish ice using chevron-notched specimens

1994 ◽  
Vol 40 (135) ◽  
pp. 415-426
Author(s):  
Lars Stehn
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Crack Opening ◽  
Initial Crack ◽  
Effect Study ◽  
Small Scale ◽  
Opening Displacement ◽  
Critical Crack ◽  
Experimental Calibration ◽  
Brackish Ice

AbstractField-test equipment called FIFT (a Field Instrument for Fracture toughness Tests on ice) was used in both field and laboratory fracture-toughness tests on brackish sea ice from the Gulf of Bothnia. An experimental calibration was performed and a compliance expression was then derived for the Short Rod Chevron Notched (SRCN) specimen. Using the SRCN configuration, for which the initial crack growth is shown to be stable, and measured load-point displacements, preliminary crack-growth velocities are found. The obtained estimated crack velocity is, on average,ȧe= 20 ms−1, albeit with a large standard deviation. The results indicate that critical crack (crack-jumping) growth occurs. The apparent fracture toughness,KQ, was found to have a pronounced dependency on porosity in the form of brine volume. The results obtained are derived from a linearly elastic fracture mechanics (LEFM) theory. Consequently, the tests were designed to satisfy small-scale yielding requirements in terms of notch sensitivity and brittleness. The linearity of the load vs crack-opening displacement curves together with a size-effect study, showing that the specimen is notch-sensitive for grain-sizes ranging from 1.6 to nearly 100 mm, indicate that LEFM could be applicable.

Why Conduct SEN(T) Tests and Considerations in Conducting/Analyzing SEN(T) Testing

2010 ◽  
Author(s):  
S. Kalyanam ◽  
G. M. Wilkowski ◽  
D.-J. Shim ◽  
F. W. Brust ◽  
Y. Hioe ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Traditional Approach ◽  
Crack Tip ◽  
Maximum Load ◽  
Single Edge ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Growing Crack ◽  
Crack Tip Opening

This paper outlines a methodology used to conduct a SEN(T) fracture test and discusses the analysis procedure used to obtain J-R and CTOD-R resistance curves from the experimental data. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. Significant crack growth can arise from the start of ductile tearing to maximum load in the case of surface-cracked pipes with heavier-wall piping used in recent designs of natural gas pipelines that are required to handle greater pressures and much lower temperatures. CTOD-R curves provide toughness values that are a factor of 2 to 3 times higher at maximum load when compared to the toughness at crack initiation. The impacts of this on stress and strain-based design of pipelines are highlighted. Further, the differences between the traditional approach that uses the crack-tip-opening-displacement at the initial crack tip (CTOD′) versus the more recent developments that employ the crack-tip-opening-displacement at the growing crack tip (CTOD) are examined. The CTOD-R curve for the growing crack tip is more consistent with J-R curve analyses. Single-edge-notched bend [SEN(B)] or popularly called bend-bar specimens are used for crack-tip-opening-displacement (CTOD) as well as J-integral toughness testing. This paper discusses the advantages of using the fracture toughness data determined from a single-edge-notched tension [SEN(T)] specimen from considerations of the constraints faced by surface cracks in pipelines and the differences in fracture toughness values seen between the SEN(T) and SEN(B) specimens in the transition temperature region.

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