Effect of Leading Edge Sweep on Cavitation Performance of Two-Bladed Flat Plate Inducer

Author(s):  
Takaki Igoshi ◽  
Yuki Uchinono ◽  
Emosi Koroitamana ◽  
Koichi Ishizaka ◽  
Satoshi Watanabe ◽  
...  

The installation of inducer upstream of main impeller is an effective method to improve the suction performance of turbopump. However, various types of cavitation instabilities are known to occur even at the designed flow rate as well as in the partial flow rate range. In the present study, we focus on the leading edge sweep of inducer and investigate its effect on the suction performance as well as on the onset of cavitation surge phenomenon. Flow measurements including casing wall pressure measurements, high-speed video observations, and limiting streamline observations are carried out, and discussions will be made based on those results about the influence of backward leading edge sweep on the internal flow of the inducer as well as its relation to the cavitation performance.

2001 ◽  
Vol 123 (4) ◽  
pp. 762-770 ◽  
Author(s):  
Yoshiki Yoshida ◽  
Yoshinobu Tsujimoto ◽  
Dai Kataoka ◽  
Hironori Horiguchi ◽  
Fabien Wahl

A set of 4-bladed inducers with various amounts of cutback was tested with the aim of suppressing the rotating cavitation by applying alternate leading edge cutback. Unsteady cavitation patterns were observed by means of inlet pressure measurements and high-speed video pictures. It was found that the region with the alternate blade cavitation and asymmetric cavitation were enlarged with the increase of the amount of the cutback. As a result, the region with the rotating cavitation was diminished. At low flow rate, two types of alternate blade cavitation were found as predicted theoretically on 4-bladed inducer with smaller uneven blade length. One of them is with longer cavities on longer blades, and the other is with longer cavities on shorter blades. Switch was observed in these alternate blade cavitation patterns depending whether the cavitation number was increased or decreased. For an inducer with larger amount of cutback, the rotating cavitation and cavitation surge were almost suppressed as expected for a wide range of flow rate and cavitation number, although the cavitation performance was deteriorated. However, we should note that an asymmetric cavitation pattern occurs more easily in inducers with alternate leading edge cutback, and that the unevenness due to the cutback causes uneven blade stress.


Author(s):  
XiaoMei Guo ◽  
ZuChao Zhu ◽  
BaoLing Cui ◽  
Yi Li

AbstractDesigning inducer is one of the effective ways to improve the suction performance of high-speed centrifugal pumps. The operation condition including rotational speeds can affect the internal flow and external performance of high-speed centrifugal pumps with an inducer. In order to clarify the rotating cavitation performance of a centrifugal pump with a splitter-bladed inducer under different rotational speed, a centrifugal pump with a splitter-bladed inducer is investigated in the work. By using Rayleigh–Plesset equations and Mixture model, the cavitation flow of centrifugal pump is numerically simulated, as well as the external performance experimental test is carried out. It is found that the cavitation area increases with the rotational speeds. The location of the passage where cavitation is easy to appear is explored. Asymmetric cavitation behavior is observed. That, the trail of the inducer is easy to take cavitation when the rotational speed is increased to a degree, is also observed. The trend of


2018 ◽  
Vol 2018 ◽  
pp. 1-9
Author(s):  
Fangyuan Lou ◽  
John Charles Fabian ◽  
Nicole Leanne Key

This paper investigates the aerodynamics of a transonic impeller using static pressure measurements. The impeller is a high-speed, high-pressure-ratio wheel used in small gas turbine engines. The experiment was conducted on the single stage centrifugal compressor facility in the compressor research laboratory at Purdue University. Data were acquired from choke to near-surge at four different corrected speeds (Nc) from 80% to 100% design speed, which covers both subsonic and supersonic inlet conditions. Details of the impeller flow field are discussed using data acquired from both steady and time-resolved static pressure measurements along the impeller shroud. The flow field is compared at different loading conditions, from subsonic to supersonic inlet conditions. The impeller performance was strongly dependent on the inducer, where the majority of relative diffusion occurs. The inducer diffuses flow more efficiently for inlet tip relative Mach numbers close to unity, and the performance diminishes at other Mach numbers. Shock waves emerging upstream of the impeller leading edge were observed from 90% to 100% corrected speed, and they move towards the impeller trailing edge as the inlet tip relative Mach number increases. There is no shock wave present in the inducer at 80% corrected speed. However, a high-loss region near the inducer throat was observed at 80% corrected speed resulting in a lower impeller efficiency at subsonic inlet conditions.


Author(s):  
Kenji Kaneko ◽  
Toshiaki Setoguchi ◽  
Masahiro Inoue

A passive control of an unstable characteristics of a high specific speed diagonal-flow fan has been proposed. It is possible to eliminate the unstable characteristics of pressure-flow rate curve in a low flow region without deterioration of performance at design point. The control action is done naturally (passively) without any energy input. The inlet nozzle of an ordinary diagonal-flow fan was replaced by an annular wing with Göttingen 625 airfoil section. The mechanism of the passive control and the optimum geometrical parameter are discussed on the basis of the performance tests and internal flow measurements.


Author(s):  
Shunya Takao ◽  
Kentarou Hayashi ◽  
Masahiro Miyabe

Abstract In order to improve suction performance, centrifugal pumps with an inducer are used for rocket pumps, liquid gas transport such as LNG, and general-purpose pumps. Since a higher suction performance than conventional pump is required, a splitter blade that consists of a long blade and a short blade is sometimes adopted. However, the design becomes more difficult due to the increased number of parameters. The stable operation over a wide flow rate range are required in the general-purpose pumps. Therefore it is necessary to design them so that unstable flow phenomena such as surges do not occur. However, the design method to avoid them is not well understood yet. In this study, we focused on the splitter blade impeller in a general-purpose low-speed centrifugal pump with an inducer. Six parameters such as leading edge position and trailing edge position of the short blade for both hub-side and tip-side were set as design ones. A multi-objective optimization method using a commercial software was applied to improve suction performance while maintaining high efficiency. Then obtained optimal shape were analyzed by CFD calculation and extracted the feature. Furthermore, optimized impellers were manufactured and confirmed the performance over a wide flow rate range by experiments. In addition, a optimizing design method that improves pump performance at lower cost was studied.


Author(s):  
M. Inoue ◽  
M. Kuroumaru ◽  
M. Furukawa ◽  
Y. Kinoue ◽  
T. Tanino ◽  
...  

This research aims to develop an advanced technology of highly loaded axial compressor stages with high efficiency and sufficient surge margin. To improve endwall boundary layer flows which lead to energy loss and instability at an operation of low flow rate, the Controlled-Endwall-Flow (CEF) rotor blades were designed and tested in the low speed rotating cascade facility of Kyushu University. The CEF rotor blades have three distinctive features: the leading-edge sweep near hub and casing wall, the leading-edge bend near the casing, and the same exit metal angle of blade evaluated by a conventional design method. Mechanical strength of the blade was verified by a numerical simulation at a high speed condition. The baseline rotor blades were designed under the same design condition and tested to compare with the CEF rotor. The results showed that the maximum stage efficiency of the CEF rotor was higher by 0.7 percent and the increase in surge margin was more than 20 percent in comparison with the baseline rotor. The results of both internal flow survey and 3D Navier-Stokes analysis showed that improvement of the overall stage performance resulted from activation of the endwall boundary layers, and suggested that further improvement might be expected by combination of end-bend stator blades and a highly loaded axial compressor stage could be developed by use of the CEF rotor.


1999 ◽  
Vol 121 (2) ◽  
pp. 289-296 ◽  
Author(s):  
T. M. Pham ◽  
F. Larrarte ◽  
D. H. Fruman

Sheet cavitation on a foil section and, in particular, its unsteady characteristics leading to cloud cavitation, were experimentally investigated using high-speed visualizations and fluctuating pressure measurements. Two sources of sheet cavitation instability were evidenced, the re-entrant jet and small interfacial waves. The dynamics of the re-entrant jet was studied using surface electrical probes. Its mean velocity at different distances from the leading edge was determined and its role in promoting the unsteadiness of the sheet cavitation and generating large cloud shedding was demonstrated. The effect of gravity on the dynamics of the re-entrant jet and the development of interfacial perturbations were examined and interpreted. Finally, control of cloud cavitation using various means, such as positioning a tiny obstacle (barrier) on the foil surface or performing air injection through a slit situated in the vicinity of the leading edge, was investigated. It was shown that these were very effective methods for decreasing the amplitude of the instabilities and even eliminating them.


Author(s):  
N. Karamanis ◽  
R. F. Martinez-Botas ◽  
C. C. Su

The performance and detailed flow characteristics of a high pressure ratio mixed flow turbine has been investigated under steady and pulsating flow conditions. The rotor has been designed to have a nominal constant incidence (based on free vortex flow in the volute) and it is for use in an automotive high speed diesel turbocharger. The results indicated a departure from the quasi-steady analysis commonly used in turbocharger turbine design. The pulsations from the engine have been followed through the inlet pipe and around the volute; the pulse has been shown to propagate close to the speed of sound and not according to the bulk flow velocity as stated by some researchers. The flow entering and exiting the blades has been quantified by a laser Doppler velocimetry system. The measurements were performed at a plane 3.0 mm ahead of the rotor leading edge and 9.5 mm behind the rotor trailing edge. The turbine test conditions corresponded to the peak efficiency point at 29,400 and 41,300 rpm. The results were resolved in a blade-to-blade sense to examine in greater detail the nature of the flow at turbocharger representative conditions. A correlation between the combined effects of incidence and exit flow angle with the isentropic efficiency has been shown. The unsteady flow characteristics have been investigated at two flow pulse frequencies, corresponding to internal combustion engine speeds of 1600 and 2400 rpm. Four measurement planes have been investigated: one in the pipe feeding the volute, two in the volute (40° and 130° downstream of the tongue) and one at the exit of the turbine. The pulse propagation at these planes has been investigated; the effect of the different planes on the evaluation of the unsteady isentropic efficiency is shown to be significant. Overall, the unsteady performance efficiency results indicated a significant departure from the corresponding steady performance, in accordance with the inlet and exit flow measurements.


Author(s):  
Taiki Takamine ◽  
Satoshi Watanabe

Abstract Because of the high energy density of multi-stage centrifugal pump, it is really important to ensure the reliability of the pumps thus the stability of rotor system in the wide flow rate range. Rotating stall is a well-known unsteady flow phenomenon in which one or several stall cell structures propagate circumferentially in impeller and/or diffuser. Rotating stall alters the peripheral pressure distribution of rotors, and therefore it is often regarded as one of the primary trigger of unstable fluid force acting on the rotor system. One possible factor which could affect the rotating stall is a geometrical relationship between the rotor and the stator. In the present study, unsteady RANS simulations of internal flow in a centrifugal pump are carried out. The pump is the partial model of the final stage of the three-stage centrifugal pump used in our previous study. In order to investigate the effect of the gap between impeller trailing edge and diffuser leading edge on the unsteady flow of the pump, three cases of impeller-diffuser gap is simulated; one is the smaller gap case with original impeller. The other cases are two larger gap cases with only cutting the impeller blades and with cutting the both impeller blades and impeller shroud walls. For all gap cases, the computations are conducted for the nominal flow rate and the low flor rate with 10% of the nominal flow rate. As a result, the rotating stall is observed only in the larger gap case with the cut shroud walls, indicating that the key phenomenon for the stable formation of the stall cell is not only the weakened rotor-stator interaction, but also the other phenomenon attributed to the enlarged gap between the impeller shroud walls and the diffuser walls. In the shroud cut case, a part of the main flow blocked by the stalled region and the secondary flow on the diffuser walls tend to flow into the side gaps more easily than other cases. They might be the important phenomenon associated with the diffuser rotating stall in the enlarged wall gap condition.


Author(s):  
Baoling Cui ◽  
Mingzhe Cai ◽  
Yifan Li

This study is to reveal the influence of incoming flow containing air on the internal flow and performance of a high-speed inducer. Numerical calculations were performed herein under different air volume fraction conditions based on the shear-stress transport turbulence model and the Eulerian–Eulerian heterogeneous flow model. The external characteristic, cavitation performance and visualization experiment were conducted under the air–water two-phase condition. As a result, the effect of incoming flow containing air under small flow rate condition on the decline of the inducer head was larger than that under large flow rate condition. The proper air volume fraction was beneficial to the improvement of the inducer cavitation performance. As the air volume fraction increased, the pressure gradients in the axial and radial directions of the inducer gradually reduced and the supercharging performance of the inducer also worsened. The flow near the hub in the flow channel became messy, and the turbulence energy increased. The air mainly concentrated in the leading edge rim and the low blade height region near the hub in the flow channel. The air expanded in the circumferential, radial and axial direction as the air volume fraction increased.


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