Non-Synchronous Vibration (NSV) Due to a Flow-Induced Aerodynamic Instability in a Composite Fan Stator

Author(s):  
A. J. Sanders

This paper describes the identification and prediction of a new class of non-synchronous vibration (NSV) problem encountered during the development of an advanced composite fan stator for an aircraft engine application. Variable exhaust nozzle testing on an instrumented engine is used to map out the NSV boundary, with both choke- and stall-side instability zones present that converge toward the nominal fan operating line and place a limit on the high-speed operating range. Time-accurate three-dimensional viscous CFD analyses are used to demonstrate the NSV instability is being driven by dynamic stalling of the fan stator due to unsteady shock-boundary layer interaction. The effects of downstream struts in the front frame of the engine are found to exasperate the problem, with the two fat service struts in the bypass duct generating significant spatial variations in the stator flow field. Strain gage measurements indicate that the stator vanes experiencing the highest vibratory strains correspond to the low static pressure regions of the fan stator assembly located approximately 90 degrees away from the two fat struts. The CFD analyses confirm the low static pressure sectors of the stator assembly are the passages in which the flow-induced NSV instability is initiated due to localized choking phenomena. The CFD predictions of the instability frequency are in reasonable agreement with the strain gage data, with the strain gage data indicating that the NSV response occurs at a frequency approximately 25% below the frequency of the fundamental bending mode. The flow patterns predicted by the CFD analyses are also correlated with the results of an engine flow visualization test to demonstrate the complex nature of the fan stator flow field.

2005 ◽  
Vol 127 (2) ◽  
pp. 412-421 ◽  
Author(s):  
A. J. Sanders

This paper describes the identification and prediction of a new class of nonsynchronous vibration (NSV) problem encountered during the development of an advanced design composite fan stator for an aircraft engine application. Variable exhaust nozzle testing on an instrumented engine is used to map out the NSV boundary, with both choke- and stall-side instability zones present that converge toward the nominal fan operating line and place a limit on the high-speed operating range. Time-accurate three-dimensional viscous CFD analyses are used to demonstrate that the NSV instability is being driven by dynamic stalling of the fan stator due to unsteady shock-boundary layer interaction. The effects of downstream struts in the front frame of the engine are found to exasperate the problem, with the two fat service struts in the bypass duct generating significant spatial variations in the stator flow field. Strain gage measurements indicate that the stator vanes experiencing the highest vibratory strains correspond to the low static pressure regions of the fan stator assembly located approximately 90 degrees away from the two fat struts. The CFD analyses confirm the low static pressure sectors of the stator assembly are the passages in which the flow-induced NSV instability is initiated due to localized choking phenomena. The CFD predictions of the instability frequency are in reasonable agreement with the strain gage data, with the strain gage data indicating that the NSV response occurs at a frequency approximately 25% below the frequency of the fundamental bending mode. The flow patterns predicted by the CFD analyses are also correlated with the results of an engine flow visualization test to demonstrate the complex nature of the flow field.


2018 ◽  
Vol 41 (4) ◽  
pp. 990-1001
Author(s):  
Song Ma ◽  
Jianguo Tan ◽  
Xiankai Li ◽  
Jiang Hao

This paper establishes a novel mathematical model for computing the plume flow field of a carrier-based aircraft engine. Its objective is to study the impact of jet exhaust gases with high temperature, high speed and high pressure on the jet blast deflector. The working condition of the nozzle of a fully powered on engine is first determined. The flow field of the exhaust jet is then numerically simulated at different deflection angle using the three-dimensional Reynolds averaged Navier–Stokes equations and the standard [Formula: see text]-[Formula: see text] turbulence method. Moreover, infra-red temperature tests are further carried out to test the temperature field when the jet blast deflector is at the [Formula: see text] deflection angle. The comparison between the simulation results and the experimental results show that the proposed computation model can perfectly describe the system. There is only 8–10% variation between them. A good verification is achieved. Moreover, the experimental results show that the jet blast deflector plays an outstanding role in driving the high-temperature exhaust gases. It is found that [Formula: see text] may be the best deflection angle to protect the deck and the surrounding equipment effectively. These data results provide a valuable basis for the design and layout optimization of the jet blast deflector and deck.


2011 ◽  
Vol 332-334 ◽  
pp. 260-263
Author(s):  
Shi Rui Liu

In the paper the structure of the compact spinning with pneumatic groove is introduced and the characteristics of three-dimensional flow field of the compact spinning with pneumatic groove are also investigated. Results from this research confirmed that In the compact zone, the air flows to the groove and enters the inner hollow of the slot-roller through the round holes, and the air on both sides of the groove condenses to the center of it and flows to the round holes; It is beneficial to compact the fiber and make the fiber slip to the bottom of the groove with shrink shape; the velocity and negative pressure are both not homogeneous, as the round holes are not continual, and the gradient of static pressure and velocity in compact zones are also perceptible.


2021 ◽  
Author(s):  
Ryosuke Seki ◽  
Satoshi Yamashita ◽  
Ryosuke Mito

Abstract The aerodynamic effects of a probe for stage performance evaluation in a high-speed axial compressor are investigated. Regarding the probe measurement accuracy and its aerodynamic effects, the upstream/downstream effects on the probe and probe insertion effects are studied by using an unsteady computational fluid dynamics (CFD) analysis and by verifying in two types of multistage high-speed axial compressor measurements. The probe traverse measurements were conducted at the stator inlet and outlet in each case to evaluate blade row performance quantitatively and its flow field. In the past study, the simple approximation method was carried out which considered only the interference of the probe effect based on the reduction of the mass flow by the probe blockage for the compressor performance, but it did not agree well with the measured results. In order to correctly and quantitatively grasp the mechanism of the flow field when the probe is inserted, the unsteady calculation including the probe geometry was carried out in the present study. Unsteady calculation was performed with a probe inserted completely between the rotor and stator of a 4-stage axial compressor. Since the probe blockage and potential flow field, which mean the pressure change region induced by the probe, change the operating point of the upstream rotor and increase the work of the rotor. Compared the measurement result with probe to a kiel probe setting in the stator leading edge, the total pressure was increased about 2,000Pa at the probe tip. In addition, the developed wake by the probe interferes with the downstream stator row and locally changes the static pressure at the stator exit. To evaluate the probe insertion effect, unsteady calculations with probe at three different immersion heights at the stator downstream in an 8-stage axial compressor are performed. The static pressure value of the probe tip was increased about 3,000Pa in the hub region compared to tip region, this increase corresponds to the measurement trend. On the other hand, the measured wall static pressure showed that there is no drastic change in the radial direction. In addition, when the probe is inserted from the tip to hub region in the measurement, the blockage induced by the probe was increased. As a result, operating point of the stator was locally changed, and the rise of static pressure of the stator increased when the stator incidence changed. These typical results show that unsteady simulations including probe geometry can accurately evaluate the aerodynamic effects of probes in the high-speed axial compressor. Therefore, since the probe will pinpointed and strong affects the practically local flow field in all rotor upstream passage and stator downstream, as for the probe measurement, it is important to pay attention to design the probe diameter, the distance from the blade row, and its relative position to the downstream stator. From the above investigations, a newly simple approximation method which includes the effect of the pressure change evaluation by the probe is proposed, and it is verified in the 4-stage compressor case as an example. In this method, the effects of the distance between the rotor trailing edge (T.E.) and the probe are considered by the theory of the incompressible two-dimensional potential flow. The probe blockage decreases the mass flow rate and changes the operating point of the compressor. The verification results conducted in real compressor indicate that the correct blockage approximation enables designer to estimate aerodynamic effects of the probe correctly.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
A. Hildebrandt ◽  
F. Schilling

The present paper deals with the numerical and experimental investigation of the effect of return channel (RCH) dimensions of a centrifugal compressor stage on the aerodynamic performance. Three different return channel stages were investigated, two stages comprising three-dimensional (3D) return channel blades and one stage comprising two-dimensional (2D) RCH vanes. The analysis was performed regarding both the investigation of overall performance (stage efficiency, RCH total pressure loss coefficient) and detailed flow-field performance. For detailed experimental flow-field investigation at the stage exit, six circumferentially traversed three-hole probes were positioned downstream the return channel exit in order to get two-dimensional flow-field information. Additionally, static pressure wall measurements were taken at the hub and shroud pressure and suction side (SS) of the 2D and 3D return channel blades. The return channel system overall performance was calculated by measurements of the circumferentially averaged 1D flow field downstream the diffuser exit and downstream the stage exit. Dependent on the type of return channel blade, the numerical and experimental results show a significant effect on the flow field overall and detail performance. In general, satisfactory agreement between computational fluid dynamics (CFD)-prediction and test-rig measurements was achieved regarding overall and flow-field performance. In comparison with the measurements, the CFD-calculated stage performance (efficiency and pressure rise coefficient) of all the 3D-RCH stages was slightly overpredicted. Very good agreement between CFD and measurement results was found for the static pressure distribution on the RCH wall surfaces while small CFD-deviations occur in the measured flow angle at the stage exit, dependent on the turbulence model selected.


2020 ◽  
Vol 8 (12) ◽  
pp. 975
Author(s):  
Cong Sun ◽  
Chunyu Guo ◽  
Chao Wang ◽  
Lianzhou Wang ◽  
Jianfeng Lin

The interactions between the main hull and demi-hull of trimarans have been arousing increasing attention, and detailed circumferential flow fields greatly influence trimaran research. In this research, the unsteady wake flow field of a trimaran was obtained by Reynolds-Averaged Navier-Stokes (RANS) equations on the basis of the viscous flow principles with consideration of the heaving and pitching of the trimaran. Then, we designed an experimental method based on particle-image velocimetry (PIV) and obtained a detailed flow field between the main hull and demi-hull of the trimaran. A trimaran model with one demi-hull made of polycarbonate material with 90% light transmission rate and a refractive index 1.58 (close to that of water 1.33) was manufactured as the experiment sample. Using polycarbonate material, the laser-sheet light-source transmission and high-speed camera recording problems were effectively rectified. Moreover, a nonstandard calibration was added into the PIV flow field measurement system. Then, we established an inverse three-dimensional (3D) distortion coordinate system and obtained the corresponding coordinates by using optics calculations. Further, the PIV system spatial mapping was corrected, and the real flow field was obtained. The simulation results were highly consistent with the experimental data, which showed the methods established in this study provided a strong reference for obtaining the detailed flow field information between the main hull and demi-hull of trimarans.


2009 ◽  
Vol 622 ◽  
pp. 33-62 ◽  
Author(s):  
R. A. HUMBLE ◽  
G. E. ELSINGA ◽  
F. SCARANO ◽  
B. W. van OUDHEUSDEN

An experimental study is carried out to investigate the three-dimensional instantaneous structure of an incident shock wave/turbulent boundary layer interaction at Mach 2.1 using tomographic particle image velocimetry. Large-scale coherent motions within the incoming boundary layer are observed, in the form of three-dimensional streamwise-elongated regions of relatively low- and high-speed fluid, similar to what has been reported in other supersonic boundary layers. Three-dimensional vortical structures are found to be associated with the low-speed regions, in a way that can be explained by the hairpin packet model. The instantaneous reflected shock wave pattern is observed to conform to the low- and high-speed regions as they enter the interaction, and its organization may be qualitatively decomposed into streamwise translation and spanwise rippling patterns, in agreement with what has been observed in direct numerical simulations. The results are used to construct a conceptual model of the three-dimensional unsteady flow organization of the interaction.


2018 ◽  
Vol 2018 ◽  
pp. 1-9
Author(s):  
Fangyuan Lou ◽  
John Charles Fabian ◽  
Nicole Leanne Key

This paper investigates the aerodynamics of a transonic impeller using static pressure measurements. The impeller is a high-speed, high-pressure-ratio wheel used in small gas turbine engines. The experiment was conducted on the single stage centrifugal compressor facility in the compressor research laboratory at Purdue University. Data were acquired from choke to near-surge at four different corrected speeds (Nc) from 80% to 100% design speed, which covers both subsonic and supersonic inlet conditions. Details of the impeller flow field are discussed using data acquired from both steady and time-resolved static pressure measurements along the impeller shroud. The flow field is compared at different loading conditions, from subsonic to supersonic inlet conditions. The impeller performance was strongly dependent on the inducer, where the majority of relative diffusion occurs. The inducer diffuses flow more efficiently for inlet tip relative Mach numbers close to unity, and the performance diminishes at other Mach numbers. Shock waves emerging upstream of the impeller leading edge were observed from 90% to 100% corrected speed, and they move towards the impeller trailing edge as the inlet tip relative Mach number increases. There is no shock wave present in the inducer at 80% corrected speed. However, a high-loss region near the inducer throat was observed at 80% corrected speed resulting in a lower impeller efficiency at subsonic inlet conditions.


Author(s):  
W. T. Tiow ◽  
M Zangeneh

The development and application of a three-dimensional inverse methodology in which the blade geometry is computed on the basis of the specification of static pressure loading distribution is presented. The methodology is based on the intensive use of computational fluid dynamics (CFD) to account for three-dimensional subsonic and transonic viscous flows. In the design computation, the necessary blade changes are determined directly by the discrepancies between the target and initial values, and the calculation converges to give the final blade geometry and the corresponding steady state flow solution. The application of the method is explored using a transonic test case, NASA rotor 67. Based on observations, it is conclusive that the shock formation and its intensity in such a high-speed turbomachinery flow are well defined on the loading distributions. Pressure loading is therefore as effective a design parameter as conventional inverse design quantities such as static pressure. Hence, from an understanding of the dynamics of the flow in the fan in relation to its pressure loading distributions, simple guidelines can be developed for the inverse method in order to weaken the shock formation. A qualitative improvement in performance is achieved in the redesigned fan. The final flowfield result is confirmed by a well-established commercial CFD package.


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