Methods of Improving the Axial Compressor Flow Passage to Reduce the Flow Circumferential Nonuniformity

2015 ◽  
Author(s):  
Daria Kolmakova ◽  
Grigorii Popov
Keyword(s):  
Gas Flow ◽  
Guide Vane ◽  
Axial Compressor ◽  
Rotor Blades ◽  
Flow Passage ◽  
Turbine Engine ◽  
Engine Design ◽  
Pressure Peak ◽  
Engine Systems ◽  
Circumferential Nonuniformity

Circumferential nonuniformity of gas flow is one of the main problems that can occur in the gas turbine engine. Usually, the flow circumferential nonuniformity appears near the support, located in the flow passage of the engine. The presence of circumferential nonuniformity leads to the increased dynamic stresses in the blade rows and the blade damage. The goal of this research was to find the ways of the flow non-uniformity reduction, which would not require a fundamental changing of engine design. A new method for reducing the circumferential nonuniformity of gas flow was proposed. It has been suggested to increase the gap of the leading edges of support racks from the trailing edge of the upstream guide vane blades which will result in achieving the desired results. An important advantage of this method is that the internal cavities of racks remain unchanged for the placement of engine systems. Moreover, the proposed method allows the prediction of the pressure peak values after the rotor blades without .

Quick Start of an Industrial Gas Turbine Engine Through the Development of “Silent Start” VGV Schedule

2020 ◽  
Author(s):  
Senthil Krishnababu ◽  
Vili Panov ◽  
Simon Jackson ◽  
Andrew Dawson
Keyword(s):  
Guide Vane ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Rotor Blades ◽  
Start Time ◽  
Turbine Engine ◽  
High Pressure Ratio ◽  
Compressor Map ◽  
Industrial Gas Turbine

Abstract In this paper, research that was carried out to optimise an initial variable guide vane schedule of a high-pressure ratio, multistage axial compressor is reported. The research was carried out on an extensively instrumented scaled compressor rig. The compressor rig tests carried out employing the initial schedule identified regions in the low speed area of the compressor map that developed rotating stall. Rotating stall regions that caused undesirable non-synchronous vibration of rotor blades were identified. The variable guide vane schedule optimisation carried out balancing the aerodynamic, aero-mechanical and blade dynamic characteristics gave the ‘Silent Start’ variable guide vane schedule, that prevented the development of rotating stall in the start regime and removed the non-synchronous vibration. Aerodynamic performance and aero-mechanical characteristics of the compressor when operated with the initial schedule and the optimised ‘Silent Start’ schedule are compared. The compressor with the ‘Silent Start’ variable guide vane schedule when used on a twin shaft engine reduced the start time to minimum load by a factor of four and significantly improved the operability of the engine compared to when the initial schedule was used.

scholarly journals СНИЖЕНИЕ ВИБРОНАПРЯЖЕННОСТИ ПОПАРНО БАНДАЖИРОВАННЫХ РАБОЧИХ ЛОПАТОК ТУРБИНЫ

2020 ◽  
pp. 52-58
Author(s):  
Юрий Петрович Кухтин ◽  
Руслан Юрьевич Шакало
Keyword(s):  
Film Cooling ◽  
Gas Flow ◽  
Stokes Equations ◽  
Operating Conditions ◽  
Rotor Blades ◽  
Navier Stokes ◽  
Turbine Stage ◽  
Turbine Engine ◽  
Exciting Forces ◽  
Working Blades

To reduce the vibration stresses arising in the working blades of turbines during resonant excitations caused by the frequency of passage of the blades of the nozzle apparatus, it is necessary to control the level of aerodynamic exciting forces. One of the ways to reduce dynamic stresses in rotor blades under operating conditions close to resonant, in addition to structural damping, maybe to reduce external exciting forces. To weaken the intensity of the exciting forces, it is possible to use a nozzle apparatus with multi-step gratings, as well as with non-radially mounted blades of the nozzle apparatus.This article presents the results of numerical calculations of exciting aerodynamic forces, as well as the results of experimental measurements of stresses arising in pairwise bandaged working blades with a frequency zCA ⋅ fn, where fn – is the rotor speed, zCA – is the number of nozzle blades. The object of research was the high-pressure turbine stage of a gas turbine engine. Two variants of a turbine stage were investigated: with the initial geometry of the nozzle apparatus having the same geometric neck area in each interscapular channel and with the geometry of the nozzle apparatus obtained by alternating two types of sectors with a reduced and initial throat area.The presented results are obtained on the basis of numerical simulation of a viscous unsteady gas flow in a transonic turbine stage using the SUnFlow home code, which implements a numerical solution of the Reynolds-averaged Navier-Stokes equations. Discontinuity of a torrent running on rotor blades is aggravated with heat drops between an ardent flow core and cold jets from film cooling of a blade and escapes on clock surfaces. Therefore, at simulation have been allowed all blowngs cooling air and drain on junctions of shelves the impeller.As a result of the replacement of the nozzle apparatus with a constant passage area by a nozzle apparatus with a variable area, a decrease in aerodynamic driving force by 12.5 % was obtained. The experimentally measured stresses arising in a pairwise bandaged blade under the action of this force decreased on average by 26 %.

Rational Design of Gas Turbine Engine Compressor to Provide the Required Dynamic Strength Level of Rotor Blades

2016 ◽  
Author(s):  
Daria Kolmakova ◽  
Grigorii Popov ◽  
Aleksandr Shklovets ◽  
Aleksandr Ermakov
Keyword(s):  
Gas Turbine ◽  
Rational Design ◽  
Gas Flow ◽  
Dynamic Strength ◽  
Gas Turbine Engine ◽  
Rotor Blades ◽  
Dynamic Stresses ◽  
Turbine Engine ◽  
Acceptable Method ◽  
Flow Oscillations

Compressors of gas turbine engines often operate under the conditions of uneven gas flow. Oscillations of the blades occur under the influence of circumferential flow unevenness. The goal of the research was to find an acceptable method of reducing the level of dynamic stresses in the rotor blades. Motivation for the study was the problem of destruction of rotor blades of the last stage of Intermediate Pressure Compressor (IPC) which has been designed and produced at JSC “Kuznetsov” (Russia). The source of circumferential flow unevenness was middle annular frame located downstream the IPC. Seven struts with different maximum thickness are arranged irregularly in support passage. The first approaches propose to reduce the dynamic stresses in blades by detuning the blades from the dangerous harmonic due to changes in their natural frequency. The next two consist in reducing the circumferential unevenness of flow. Thus, this study gives the ideas about methods of improving the dynamic strength of rotor blades of gas turbine engine compressors. On the basis of existing conditions (under development or existing compressor) it allows the selection of the most suitable method for reducing dynamic stresses.

scholarly journals Modelling the characteristics of axial compressor of variable flow passage geometry, working in the gas turbine engine system

2007 ◽  
Vol 14 (3) ◽  
pp. 27-32 ◽  
Author(s):  
Paweł Wirkowski
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Axial Compressor ◽  
Gas Turbine Engine ◽  
Dynamic Processes ◽  
Variable Flow ◽  
Flow Passage ◽  
Turbine Engine ◽  
Gas Dynamic ◽  
Engine System

Modelling the characteristics of axial compressor of variable flow passage geometry, working in the gas turbine engine system This paper concerns application of mathematical modelling methods to analyzing gas-dynamic processes in marine gas turbines. Influence of geometry changes in axial compressor flow passage on kinematical air flow characteristics, are presented. The elaborated mathematical model will make it possible to realize - in the future - simulative investigations of gas-dynamic processes taking place in a compressor fitted with controllable guide vanes.

Scaling of Guide Vane Coolant Profiles and the Reduction of a Simulated Hot Streak

2005 ◽  
Author(s):  
Sean C. Jenkins ◽  
David G. Bogard
Keyword(s):  
Gas Flow ◽  
Elevated Temperatures ◽  
Guide Vane ◽  
High Heat ◽  
Stagnation Line ◽  
Turbine Engine ◽  
Scaling Methods ◽  
Nozzle Guide ◽  
Hot Streak ◽  
Heat Loads

The turbine section of a gas turbine engine is subjected to a non-uniform temperature distribution in the gas flow from the combustor. Regions of elevated temperatures, known as “hot streaks,” subject the turbine airfoil to high heat loads. In this study, the reduction of hot streaks by coolant from a film cooled nozzle guide vane was experimentally evaluated. Experiments were conducted with an approach mainstream turbulence level of 20% to simulate actual turbine conditions. The coolant distributions downstream of the vane were measured for varying blowing ratios and varying coolant density, and scaling methods were found for variations in both parameters. For this study, the hot streak peak was positioned to impact the vane at the stagnation line. Measurements of the hot streak strength with coolant blowing showed as much as a 55% decrease in peak temperature compared with no coolant.

scholarly journals PZL-10 Turboshaft Engine–System Design Review

2019 ◽  
Vol 26 (1) ◽  
pp. 23-29
Author(s):  
Michal Czarnecki ◽  
John Olsen ◽  
Ruixian Ma
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Performance Model ◽  
Inlet Temperature ◽  
Gas Generator ◽  
Design Bureau ◽  
Turbine Engine ◽  
Engine Design ◽  
Turboshaft Engine

Abstract The PZL – 10-turboshaft gas turbine engine is straight derivative of GTD-10 turboshaft design by OKMB (Omsk Engine Design Bureau). Prototype engine first run take place in 1968. Selected engine is interested platform to modify due gas generator layout 6A+R-2, which is modern. For example axial compressor design from successful Klimov designs TB2-117 (10A-2-2) or TB3-117 (12A-2-2) become obsolete in favour to TB7-117B (5A+R-2-2). In comparison to competitive engines: Klimov TB3-117 (1974 – Mi-14/17/24), General Electric T-700 (1970 – UH60/AH64), Turbomeca Makila (1976 – II225M) the PZL-10 engine design is limited by asymmetric power turbine design layout. This layout is common to early turboshaft design such as Soloview D-25V (Mil-6 power plant). Presented article review base engine configuration (6A+R+2+1). Proposed modifications are divided into different variants in terms of design complexity. Simplest variant is limited to increase turbine inlet temperature (TIT) by safe margin. Advanced configuration replace engine layout to 5A+R+2-2 and increase engine compressor pressure ratio to 9.4:1. Upgraded configuration after modification offers increase of generated power by 28% and SFC reduction by 9% – validated by gas turbine performance model. Design proposal corresponds to a major trend of increasing available power for helicopter engines – Mi-8T to Mi-8MT – 46%, H225M – Makila 1A to 1A2 — 9%), Makila 1A2 to Makila 2-25%.

Scaling of Guide Vane Coolant Profiles and the Reduction of a Simulated Hot Streak

2006 ◽  
Vol 129 (3) ◽  
pp. 619-627 ◽  
Author(s):  
Sean C. Jenkins ◽  
David G. Bogard
Keyword(s):  
Gas Flow ◽  
Elevated Temperatures ◽  
Guide Vane ◽  
High Heat ◽  
Stagnation Line ◽  
Turbine Engine ◽  
Scaling Methods ◽  
Nozzle Guide ◽  
Hot Streak ◽  
Heat Loads

The turbine section of a gas turbine engine is subjected to a nonuniform temperature distribution in the gas flow from the combustor. Regions of elevated temperatures, known as “hot streaks,” subject the turbine airfoil to high heat loads. In this study, the reduction of hot streaks by coolant from a film cooled nozzle guide vane was experimentally evaluated. Experiments were conducted with an approach mainstream turbulence level of 20% to simulate actual turbine conditions. The coolant distributions downstream of the vane were measured for varying blowing ratios and varying coolant density, and scaling methods were found for variations in both parameters. For this study, the hot streak peak was positioned to impact the vane at the stagnation line. Measurements of the hot streak strength with coolant blowing showed as much as a 55% decrease in peak temperature compared with no coolant.

scholarly journals Design and Strength Analysis of Curved-Root Concept for Compressor Rotor Blade in Gas Turbine

2017 ◽  
Vol 2017 (9) ◽  
pp. 137-155
Author(s):  
Wojciech Wdowiński ◽  
Elżbieta Szymczyk ◽  
Jerzy Jachimowicz ◽  
Grzegorz Moneta
Keyword(s):  
Rotor Blade ◽  
Axial Compressor ◽  
Computational Effort ◽  
Rotor Blades ◽  
Strength Analysis ◽  
Cyclic Symmetry ◽  
Turbine Engine ◽  
Compressor Rotor ◽  
Blade Assembly ◽  
Contact Pressures

AbstractThe motivation of the article is fatigue and fretting issue of the compressor rotor blades and disks. These phenomena can be caused by high contact pressures leading to fretting occurring on contact faces in the lock (blade-disk connection, attachment of the blade to the disk). Additionally, geometrical notches and high cyclic loading can initiate cracks and lead to engine failures. The paper presents finite element static and modal analyses of the axial compressor 3rd rotor stage (disk and blades) of the K-15 turbine engine. The analyses were performed for the original trapezoidal/dovetail lock geometry and its two modifications (new lock concepts) to optimize the stress state of the disk-blade assembly. The cyclic symmetry formulation was used to reduce modelling and computational effort.

Hydraulic Design of Inlet Guide Vane and its Full Flow Passage Numerical Simulation on Centrifugal Pump

2014 ◽  
Author(s):  
Hucan Hou ◽  
Yongxue Zhang ◽  
Zhenlin Li ◽  
Xin Zhou ◽  
Zizhe Wang
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Guide Vane ◽  
Hydraulic Performance ◽  
Design Flow ◽  
Inlet Guide Vane ◽  
Hydraulic Efficiency ◽  
Flow Passage ◽  
Setting Angle ◽  
Hydraulic Design

In order to effectively improve hydraulic performance of centrifugal pump on off-conditions, the hydraulic design of inlet guide vane (IGV) was completed by adopting two dimensional theory in-house code based on one kind of IS series of centrifugal pump, which can achieve pre-whirl regulation of centrifugal pump. During design process the trailing edge of vane is assumed as equal velocity moment condition, and the distribution of vane setting angle along meridional streamline is also given as a quartic function firstly, the camber line is then drawn by point-by-point integration method and thickened at both sides along circumferential direction. With local vortex dynamics diagnosis theory, the optimal improvement of vane space shape can be finished by adjusting the design parameters of vane setting angle distribution coefficient ap. The full flow passage numerical simulations of centrifugal pump with IGV device are completed to analyze the influence of pre-whirl regulation on hydraulic performance of centrifugal pump under various pre-whirl angles. The results show that the pre-whirl regulation can improve the hydraulic performance of centrifugal pump on off-conditions. Under the positive pre-whirl regulation conditions, the best efficient point shift to small flow rate zone, and under the negative pre-whirl regulation conditions it moves to large flow rate zone. Compared with the pump without IGV device at the same flow rate condition of 0.8Q (Q the design flow rate), the hydraulic efficiency of centrifugal pump with IGV device improves obviously and reaches up to 1.43%. Meanwhile compared with that installed with the straight vanes designed based on the traditional theory, the inner flow field of centrifugal pump with the designed vanes improves and the overall hydraulic efficiency of centrifugal pump is somewhat increased.

Sign in / Sign up

Export Citation Format

Share Document