Experimental Investigation on Condensation Heat Transfer Coefficient Inside Multi-Port Minichannels

Author(s):  
A. Cavallini ◽  
G. Censi ◽  
D. Del Col ◽  
L. Doretti ◽  
G. A. Longo ◽  
...  

Very little experimental information is available in the open literature about condensation inside minichannels. Most of the experimental work has been carried out by using the Wilson plot technique. This method is simple to implement because it does not require the direct measurement of the tube wall temperature. However it becomes inaccurate when a small thermal resistance is present on the test side as compared to the opposite (cooling) side, which is actually the case with a multichannel tube at high values of the internal heat transfer coefficient. In fact, in a multi-port tube internal webs work as fins, and their efficiency is close to unity; thus the internal heat transfer area is higher than the external one. In this paper a new technique to measure the heat transfer coefficient during condensation inside a multi-port extruded minichannel tube is presented. Some R134a preliminary data is also reported.

Author(s):  
Nirm V. Nirmalan ◽  
Ronald S. Bunker ◽  
Carl R. Hedlung

A new method has been developed and demonstrated for the non-destructive, quantitative assessment of internal heat transfer coefficient distributions of cooled metallic turbine airfoils. The technique employs the acquisition of full-surface external surface temperature data in response to a thermal transient induced by internal heating/cooling, in conjunction with knowledge of the part wall thickness and geometry, material properties, and internal fluid temperatures. An imaging Infrared camera system is used to record the complete time history of the external surface temperature response during a transient initiated by the introduction of a convecting fluid through the cooling circuit of the part. The transient data obtained is combined with the cooling fluid network model to provide the boundary conditions for a finite element model representing the complete part geometry. A simple 1D lumped thermal capacitance model for each local wall position is used to provide a first estimate of the internal surface heat transfer coefficient distribution. A 3D inverse transient conduction model of the part is then executed with updated internal heat transfer coefficients until convergence is reached with the experimentally measured external wall temperatures as a function of time. This new technique makes possible the accurate quantification of full-surface internal heat transfer coefficient distributions for prototype and production metallic airfoils in a totally non-destructive and non-intrusive manner. The technique is equally applicable to other material types and other cooled/heated components.


2016 ◽  
Vol 138 (8) ◽  
Author(s):  
Benjamin Kirollos ◽  
Thomas Povey

Gas turbine cooling system design is constrained by a maximum allowable wall temperature (dictated by the material, the life requirements of the component, and a given stress distribution), the desire to minimize coolant mass flow rate (requirement to minimize cycle-efficiency cost), and the requirement to achieve as close to uniform wall temperature as possible (to reduce thermal gradients, and stress). These three design requirements form the basis of an iterative design process. The relationship between the requirements has received little discussion in the literature, despite being of interest from both a theoretical and a practical viewpoint. In Part I, we show analytically that the coolant mass flow rate is minimized when the wall temperature is uniform and equal to the maximum allowable wall temperature. In this paper, we show that designs optimized for uniform wall temperature have a corresponding optimum internal heat transfer coefficient (HTC) distribution. In this paper, analytical expressions for the optimum internal HTC distribution are derived for a number of cooling systems, with and without thermal barrier coating (TBC). Most cooling systems can be modeled as a combination of these representative systems. The optimum internal HTC distribution is evaluated for a number of engine-realistic systems: long plate systems (e.g., combustors, afterburners), the suction-side (SS) of a high pressure nozzle guide vane (HPNGV), and a radial serpentine cooling passage. For some systems, a uniform wall temperature is unachievable; the coolant penalty associated with this temperature nonuniformity is estimated. A framework for predicting the optimum internal HTC for systems with any distribution of external HTC, wall properties, and film effectiveness is outlined.


2012 ◽  
Vol 134 (4) ◽  
Author(s):  
David Geb ◽  
Feng Zhou ◽  
Ivan Catton

Nonintrusive measurements of the internal heat transfer coefficient in the core of a randomly packed bed of uniform spherical particles are made. Under steady, fully-developed flow the spherical particles are subjected to a step-change in volumetric heat generation rate via induction heating. The fluid temperature response is measured. The internal heat transfer coefficient is determined by comparing the results of a numerical simulation based on volume averaging theory (VAT) with the experimental results. The only information needed is the basic material and geometric properties, the flow rate, and the fluid temperature response data. The computational procedure alleviates the need for solid and fluid phase temperature measurements within the porous medium. The internal heat transfer coefficient is determined in the core of a packed bed, and expressed in terms of the Nusselt number, over a Reynolds number range of 20 to 500. The Nusselt number and Reynolds number are based on the VAT scale hydraulic diameter, dh=4ɛ/S. The results compare favorably to those of other researchers and are seen to be independent of particle diameter. The success of this method, in determining the internal heat transfer coefficient in the core of a randomly packed bed of uniform spheres, suggests that it can be used to determine the internal heat transfer coefficient in other porous media.


Author(s):  
Benjamin Kirollos ◽  
Thomas Povey

Gas turbine cooling system design is constrained by a maximum allowable wall temperature (dictated by the material, the life requirements of the component and a given stress distribution), the desire to minimise coolant mass flow rate (requirement to minimise cycle-efficiency cost) and the requirement to achieve as close to uniform wall temperature as possible (to reduce thermal gradients, and stress). These three design requirements form the basis of an iterative design process. The relationship between the requirements has received little discussion in the literature, despite being of interest from both a theoretical and a practical viewpoint. In the companion paper, we show analytically that the coolant mass flow rate is minimised when the wall temperature is uniform and equal to the maximum allowable wall temperature. In this paper, we show that designs optimised for uniform wall temperature have a corresponding optimum internal heat transfer coefficient (HTC) distribution. In this paper, analytical expressions for the optimum internal HTC distribution are derived for a number of cooling systems, with and without thermal barrier coating. Most cooling systems can be modelled as a combination of these representative systems. The optimum internal HTC distribution is evaluated for a number of engine-realistic systems: long plate systems (e.g., combustors, afterburners), the suction-side of a high pressure nozzle guide vane, and a radial serpentine cooling passage. For some systems, a uniform wall temperature is unachievable; the coolant penalty associated with this temperature non-uniformity is estimated. A framework for predicting the optimum internal HTC for systems with any distribution of external HTC, wall properties and film effectiveness is outlined.


2003 ◽  
Vol 125 (1) ◽  
pp. 83-89 ◽  
Author(s):  
Nirm V. Nirmalan ◽  
Ronald S. Bunker ◽  
Carl R. Hedlund

A new method has been developed and demonstrated for the non-destructive, quantitative assessment of internal heat transfer coefficient distributions of cooled metallic turbine airfoils. The technique employs the acquisition of full-surface external surface temperature data in response to a thermal transient induced by internal heating/cooling, in conjunction with knowledge of the part wall thickness and geometry, material properties, and internal fluid temperatures. An imaging Infrared camera system is used to record the complete time history of the external surface temperature response during a transient initiated by the introduction of a convecting fluid through the cooling circuit of the part. The transient data obtained is combined with the cooling fluid network model to provide the boundary conditions for a finite element model representing the complete part geometry. A simple 1-D lumped thermal capacitance model for each local wall position is used to provide a first estimate of the internal surface heat transfer coefficient distribution. A 3-D inverse transient conduction model of the part is then executed with updated internal heat transfer coefficients until convergence is reached with the experimentally measured external wall temperatures as a function of time. This new technique makes possible the accurate quantification of full-surface internal heat transfer coefficient distributions for prototype and production metallic airfoils in a totally nondestructive and non-intrusive manner. The technique is equally applicable to other material types and other cooled/heated components.


Author(s):  
X. C. Li ◽  
J. Zhou ◽  
K. Aung

One of the most fundamental concepts in heat transfer is the convective heat transfer coefficient, which is closely related with the flow Reynolds number, flow geometry and the thermal conditions on the heat transfer surface. To define the heat transfer coefficient, a reference temperature is needed besides the surface temperature and heat flux. The reference temperature can be chosen differently, such as the fluid bulk mean temperature (for internal flows) and the temperature at the far field (for external flows). For complicated flows, the adiabatic wall temperature, defined as the wall temperature when the surface heat flux is zero, is commonly adopted as the reference temperature. Other options can also be applied to complicated flows. This paper analyzed some of the potential selections of the reference temperature for different flow settings, including film cooling, jet impingement with cross flows and a mixing flow in a straight duct with or without internal heat source. Both laminar and turbulent flows are considered with different boundary conditions. Dramatic changes of heat transfer coefficient are observed with different reference temperatures. In some special conditions the heat transfer coefficient becomes negative, which means the heat flux has a different direction with the driving temperature difference defined. An innovative method is proposed to calculate the heat transfer coefficient of complicated flows with constant surface temperature.


Atomic Energy ◽  
1961 ◽  
Vol 7 (3) ◽  
pp. 743-744
Author(s):  
S. S. Kutateladze ◽  
N. I. Ivashchenko ◽  
T. V. Zablotskaya

Sign in / Sign up

Export Citation Format

Share Document