Use of Markov Piping Reliability Models to Evaluate Time Dependent Frequencies of Loss of Coolant Accidents

Author(s):  
Karl N. Fleming ◽  
Bengt O. Y. Lydell

Markov model theory has been applied to develop a method to evaluate the influence of alternate strategies for in-service inspection and leak detection on the frequency of leaks and ruptures in nuclear power plant piping systems [1–4]. This approach to quantification of pipe rupture frequency was originally based on a Bayes’ uncertainty analysis approach to derive piping system failure rates from a combination of service experience data and some simple reliability models [5–7]. More recently the Markov model approach has been used in conjunction with probabilistic fracture mechanics methods in the study of flow accelerated corrosion [8]. One interesting property of the Markov model is its capability to evaluate time dependent rupture frequencies via the model hazard rate. In this paper this time dependent modeling capability is used to investigate the age related and time dependent frequencies of loss of coolant accident (LOCA) initiating event frequencies. A case is presented that plant age dependent LOCA frequencies should be used in lieu of other metrics commonly used in probabilistic risk assessments and in risk informed inservice inspection evaluations. Such more commonly used metrics include the assumed constant failure rate method and the lifetime average rupture probability. Both of these methods are shown to provide optimistic estimates of LOCA frequencies for plants in the latter part of their design lifetimes, which most operating plants are approaching.

Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson

A nuclear piping system which is found to be disqualified, i.e. overstressed, in design evaluation in accordance with ASME III, can still be qualified if further non-linear design requirements can be satisfied in refined non-linear analyses in which material plasticity and other non-linear conditions are taken into account. This paper attempts first to categorize the design verification according to ASME III into the linear design and non-linear design verifications. Thereafter, the corresponding design requirements, in particular, those non-linear design requirements, are reviewed and examined in detail. The emphasis is placed on our view on several formulations and design requirements in ASME III when applied to nuclear power piping systems that are currently under intensive study in Sweden.


Author(s):  
Bruce A. Young ◽  
Sang-Min Lee ◽  
Paul M. Scott

As a means of demonstrating compliance with the United States Code of Federal Regulations 10CFR50 Appendix A, General Design Criterion 4 (GDC-4) requirement that primary piping systems for nuclear power plants exhibit an extremely low probability of rupture, probabilistic fracture mechanics (PFM) software has become increasingly popular. One of these PFM codes for nuclear piping is Pro-LOCA which has been under development over the last decade. Currently, Pro-LOCA is being enhanced under an international cooperative program entitled PARTRIDGE-II (Probabilistic Analysis as a Regulatory Tool for Risk-Informed Decision GuidancE - Phase II). This paper focuses on the use of a pre-defined set of base-case inputs along with prescribed variation in some of those inputs to determine a comparative set of sensitivity analyses results. The benchmarking case was a circumferential Primary Water Stress Corrosion Crack (PWSCC) in a typical PWR primary piping system. The effects of normal operating loads, temperature, leak detection, inspection frequency and quality, and mitigation strategies on the rupture probability were studied. The results of this study will be compared to the results of other PFM codes using the same base-case and variations in inputs. This study was conducted using Pro-LOCA version 4.1.9.


Author(s):  
Se´bastien Caillaud ◽  
Rene´-Jean Gibert ◽  
Pierre Moussou ◽  
Joe¨l Cohen ◽  
Fabien Millet

A piping system of French nuclear power plants displays large amplitude vibrations in particular flow regimes. These troubles are attributed to cavitation generated by single-hole orifices in depressurized flow regimes. Real scale experiments on high pressure test rigs and on-site tests are then conducted to explain the observed phenomenon and to find a solution to reduce pipe vibrations. The first objective of the present paper is to analyze cavitation-induced vibrations in the single-hole orifice. It is then shown that the orifice operates in choked flow with supercavitation, which is characterized by a large unstable vapor pocket. One way to reduce pipe vibrations consists in suppressing the orifices and in modifying the control valves. Three technologies involving a standard trim and anti-cavitation trims are tested. The second objective of the paper is to analyze cavitation-induced vibrations in globe-style valves. Cavitating valves operate in choked flow as the orifice. Nevertheless, no vapor pocket appears inside the pipe and no unstable phenomenon is observed. The comparison with an anti-cavitation solution shows that cavitation reduction has no impact on low frequency excitation. The effect of cavitation reduction on pipe vibrations, which involve essentially low frequencies, is then limited and the first solution, which is the standard globe-style valve installed on-site, leads to acceptable pipe vibrations. Finally, this case study may have consequences on the design of piping systems. First, cavitation in orifices must be limited. Choked flow in orifices may lead to supercavitation, which is here a damaging and unstable phenomenon. The second conclusion is that the reduction of cavitation in globe-style valve in choked flow does not reduce pipe vibrations. The issue is then to limit cavitation erosion of valve trims.


Author(s):  
Shin-Beom Choi ◽  
Sun-Hye Kim ◽  
Yoon-Suk Chang ◽  
Jae-Boong Choi ◽  
Young-Jin Kim ◽  
...  

NUREG-1801 provides generic aging lessons learned to manage aging effects that may occur during continued operation beyond the design life of nuclear power plant. According to this report, the metal fatigue, among several age-related degradation mechanisms, is identified as one of time-limited aging analysis item. The objective of this paper is to introduce fatigue life evaluation of representative surge line and residual heat removal system piping which was designed by implicit fatigue concept. For the back-fitting evaluation employing explicit fatigue concept, detailed parametric CFD as well as FE analyses results are used. The well-known ASME Section III NB-3600 procedure is adopted for the metal fatigue and NUREG/CR-5704 procedure is further investigated to deal with additional environmental water effects. With regard to the environmental effect evaluation, two types of fatigue life correction factors are considered, such as maximum Fen and individual Fen. As a result, it was proven that a thermal stratification phenomenon is the governing factor in metal fatigue life of the surge line and strain rate is the most important parameter affecting the environmental fatigue life of both piping. The evaluation results will be used as technical bases for continued operation of OPR 1000 plant.


Author(s):  
Koichi Tai ◽  
Keisuke Sasajima ◽  
Shunsuke Fukushima ◽  
Noriyuki Takamura ◽  
Shigenobu Onishi

This paper provides a part of series of “Development of an Evaluation Method for Seismic Isolation Systems of Nuclear Power Facilities”. Paper is focused on the seismic evaluation method of the multiply supported systems, as the one of the design methodology adopted in the equipment and piping system of the seismic isolated nuclear power plant in Japan. Many of the piping systems are multiply supported over different floor levels in the reactor building, and some of the piping systems are carried over to the adjacent building. Although Independent Support Motion (ISM) method has been widely applied in such a multiply supported seismic design of nuclear power plant, it is noted that the shortcoming of ignoring correlations between each excitations is frequently misleaded to the over-estimated design. Application of Cross-oscillator, Cross-Floor response Spectrum (CCFS) method, proposed by A. Asfura and A. D. Kiureghian[1] shall be considered to be the excellent solution to the problems as mentioned above. So, we have introduced the algorithm of CCFS method to the FEM program. The seismic responses of the benchmark model of multiply supported piping system are evaluated under various combination methods of ISM and CCFS, comparing to the exact solutions of Time History analysis method. As the result, it is demonstrated that the CCFS method shows excellent agreement to the responses of Time History analysis, and the CCFS method shall be one of the effective and practical design method of multiply supported systems.


Author(s):  
Brian J. Voll

Piping steady-state vibration monitoring programs were implemented during preoperational testing and initial plant startup at most nuclear power plants. Evaluations of piping steady-state vibrations are also performed as piping and component failures attributable to excessive vibration are detected or other potential vibration problems are detected during plant operation. Additionally, as a result of increased flow rates in some piping systems due to extended power uprate (EPU) programs at several plants, new piping steady-state vibration monitoring programs are in various stages of implementation. As plants have aged, pipe wall thinning resulting from flow accelerated corrosion (FAC) has become a recognized industry problem and programs have been established to detect, evaluate and monitor pipe wall thinning. Typically, the piping vibration monitoring and FAC programs have existed separately without interaction. Thus, the potential impact of wall thinning due to FAC on piping vibration evaluations may not be recognized. The potential effects of wall thinning due to FAC on piping vibration evaluations are reviewed. Piping susceptible to FAC and piping susceptible to significant steady-state vibrations, based on industry experience, are identified and compared. Possible methods for establishing links between the FAC and vibration monitoring programs and for accounting for the effects of FAC on both historical and future piping vibration evaluations are discussed.


Author(s):  
Jinsuo Nie ◽  
Giuliano DeGrassi ◽  
Charles H. Hofmayer ◽  
Syed A. Ali

The Japan Nuclear Energy Safety Organization/Nuclear Power Engineering Corporation (JNES/NUPEC) large-scale piping test program has provided valuable new test data on high level seismic elasto-plastic behavior and failure modes for typical nuclear power plant piping systems. The component and piping system tests demonstrated the strain ratcheting behavior that is expected to occur when a pressurized pipe is subjected to cyclic seismic loading. Under a collaboration agreement between the U.S. and Japan on seismic issues, the U.S. Nuclear Regulatory Commission (NRC)/ Brookhaven National Laboratory (BNL) performed a correlation analysis of the large-scale piping system tests using detailed state-of-the-art nonlinear finite element models. Techniques are introduced to develop material models that can closely match the test data. The shaking table motions are examined. The analytical results are assessed in terms of the overall system responses and the strain ratcheting behavior at an elbow. The paper concludes with the insights about the accuracy of the analytical methods for use in performance assessments of highly nonlinear piping systems under large seismic motions.


Author(s):  
Elodie Gipon

Flow Accelerated Corrosion (FAC) is very effective for nuclear power plant. This generalized corrosion can lead to the rupture of pipe and in some dramatic cases to casualties. During the last 20 years Electricité de France (EDF) has developed software called BRT-CICERO™ for the surveillance of the carbon steel piping system of its Nuclear Power Plants (NPPs). This software enables the operator to calculate the FAC wear rates by taking into account all the influencing parameters such as pipe isometrics, alloy content, chemical conditioning, design and operating parameters of the steam water circuit (temperature, pressure, etc…). This is a major tool to help operators organize their maintenance and inspections plan. The algorithms implemented in BRT-CICERO™ are based on tests conducted by EDF R&D, empirical results (national and international feedback), literature reviews and on permanent adjustments based on the operating feedback, via statistical studies. However, for some piping components, from the turbine’s hall, flow dynamics are not optimized and calculated FAC kinetics may be too conservative. EDF is committed for optimizing and increasing reliability of its maintenance programs to prevent the risk of pipe rupture due to FAC. As in consequence EDF is leading continuous improvement in parameters and calculation algorithms for BRT-CICERO™. Furthermore studies on the geometric characteristics of the pipes were conducted. In BRT-CICERO™ geometric effect of a pipe component (elbow reduction, tees …) is taken into account by considering a factor called “Geo” in the calculation to tune the thickness loss rate according the component type, its characteristics and specific effect on flow mass transfer. EDF implements finite element analysis software to compute the mass transfer coefficient k and so ascertain the “Geo” coefficient. These computed “Geo” coefficients are compared to those used in BRT-CICERO™. If necessary, current “Geo” coefficients used in BRT-CICERO™ will be adjusted and optimized to improve maintenance programs issued from the software. The presentation deals with the calculation method used for these studies and some results will be shown on tube and elbows.


2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Robert A. Leishear

Hydrogen explosions may occur simultaneously with fluid transients' accidents in nuclear facilities, and a theoretical mechanism to relate fluid transients to hydrogen deflagrations and explosions is presented herein. Hydrogen and oxygen generation due to the radiolysis of water is a recognized hazard in piping systems used in the nuclear industry, where the accumulation of hydrogen and oxygen at high points in the piping system is expected, and explosive conditions may occur. Pipe ruptures in nuclear reactor cooling systems were attributed to hydrogen explosions inside pipelines, i.e., Hamaoka, Nuclear Power Station in Japan, and Brunsbuettel in Germany (Fig. 1Fig. 1Hydrogen explosion damage in nuclear facilities Antaki, et al. [9,10–12] (ASME, Task Group on Impulsively Loaded Vessels, 2009, Bob Nickell)). Prior to these accidents, an ignition source for hydrogen was not clearly demonstrated, but these accidents demonstrated that a mechanism was, in fact, available to initiate combustion and explosion. A new theory to identify an ignition source and explosion cause is presented here, and further research is recommended to fully understand this explosion mechanism. In fact, this explosion mechanism may be pertinent to explosions in major nuclear accidents, and a similar explosion mechanism is also possible in oil pipelines during off-shore drilling.


Author(s):  
Kei Kobayashi ◽  
Takashi Satoh ◽  
Nobuyuki Kojima ◽  
Kiyoshi Hattori ◽  
Masaki Nakagawa ◽  
...  

The present design damping constants for nuclear power plant (NPP)’s piping system in Japan were developed through discussion among expert researchers, electric utilities and power plant manufactures. They are standardized in “Technical guidelines for seismic design of Nuclear Power Plants” (JEAG 4601-1991 Supplemental Edition). But some of the damping constants are too conservative because of a lack of experimental data. To improve this excessive conservatism, piping systems supported by U-bolts were chosen and U-bolt support element test and piping model excitation test were performed to obtain proper damping constants. The damping mechanism consists of damping due to piping materials, damping due to fluid interaction, damping due to plastic deformation of piping and supports, and damping due to friction and collision between piping and supports. Because the damping due to friction and collision was considered to be dominant, we focused our effort on formulating these phenomena by a physical model. The validity of damping estimation method was confirmed by comparing data that was obtained from the elemental tests and the actual scale piping model test. New design damping constants were decided from the damping estimations for piping systems in an actual plant. From now on, we will use the new design damping constants for U-bolt support piping systems, which were proposed from this study, as a standard in the Japanese piping seismic design.


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