Hardware-in-the-Loop Simulation Using Tricon v9 Safety PLC

Author(s):  
Drew J. Rankin ◽  
Jin Jiang

This paper presents the performance of shutdown system one (SDS1) implemented on a programmable logic controller (PLC) within real-time hardware-in-the-loop (HIL) simulation. SDS1 evaluation is focused on steam generator (SG) level low trip scenarios. A comparison of the findings with simulated expected plant operation is performed. An Invensys Triconex Tricon v9 safety PLC is interfaced to a real-time nuclear power plant (NPP) simulation suite (DarlSIM), replicating the operation of the Darlington NPP SDS1. Design basis accidents (DBA) associated with SDS1 regulatory standards are developed and applied to the two simulation environments. HIL simulation is a preferred method for testing systems prior to installation and is necessary to ensure proper SDS verification and validation. The performance of the Tricon v9 PLC, the HIL simulation platform and the two simulation environments are evaluated.

Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 373 ◽  
Author(s):  
Leonel Estrada ◽  
Nimrod Vázquez ◽  
Joaquín Vaquero ◽  
Ángel de Castro ◽  
Jaime Arau

Nowadays, the use of the hardware in the loop (HIL) simulation has gained popularity among researchers all over the world. One of its main applications is the simulation of power electronics converters. However, the equipment designed for this purpose is difficult to acquire for some universities or research centers, so ad-hoc solutions for the implementation of HIL simulation in low-cost hardware for power electronics converters is a novel research topic. However, the information regarding implementation is written at a high technical level and in a specific language that is not easy for non-expert users to understand. In this paper, a systematic methodology using LabVIEW software (LabVIEW 2018) for HIL simulation is shown. A fast and easy implementation of power converter topologies is obtained by means of the differential equations that define each state of the power converter. Five simple steps are considered: designing the converter, modeling the converter, solving the model using a numerical method, programming an off-line simulation of the model using fixed-point representation, and implementing the solution of the model in a Field-Programmable Gate Array (FPGA). This methodology is intended for people with no experience in the use of languages as Very High-Speed Integrated Circuit Hardware Description Language (VHDL) for Real-Time Simulation (RTS) and HIL simulation. In order to prove the methodology’s effectiveness and easiness, two converters were simulated—a buck converter and a three-phase Voltage Source Inverter (VSI)—and compared with the simulation of commercial software (PSIM® v9.0) and a real power converter.


Author(s):  
Luman Zhao ◽  
Myung-Il Roh ◽  
Seung-Ho Ham

Tune and verification of control system algorithms for offshore installation operations involving complex and advanced machinery and difficult due to its safety factor. It may be also very costly or even impossible to establish certain test conditions in the physical process environment of the control system. To solve this problem, the Hardware-In-the-Loop-Simulation (HILS) can be regarded as an effective method for testing the control system prior to its final development. The sophisticated HILS is composed of a control system and a HIL simulator which is a simulation model of the offshore plant developed by software. In this study, we focus on the application of HILS for a heave compensator which is used to keep the position or the lowing speed of a lifting object. This study contains three components. Firstly, a physics-based analysis component is used to develop a simulation model of an offshore plant, that is, a HIL simulator. Secondly, the programmable logic controller (PLC) component, that is a control system, is used to regulate the offshore plant model, including a proportional-integral-derivative (PID) feedback controller which aims to control the position or lowering speed of the lifting object. Thirdly, an interface component is developed to communicate the data between the HIL simulator and the control system in real-time. To evaluate the applicability of HILS for a heave compensator, it was applied to an example of an offshore support vessel (OSV) crane. In order to verify the control system for the crane operation in case of heave stabilization of the lifting object, two simulation processes had been established with both a software PLC (software-in-the-loop) and a hardware PLC (hardware-in-the-loop). HILS makes it possible to test the heave compensator without building costly prototypes and without endangering natural environment.


2020 ◽  
Vol 70 (4) ◽  
pp. 469-476
Author(s):  
Awanish Chandra Dubey ◽  
Anantha V Subramanian

This paper presents an hardware-in-the-loop (HIL) simulation system tool to test and validate an autonomous free running model system for ship hydrodynamic studies with a view to verification of the code, the control logic and system peripherals. The computer simulation of the plant model in real-time computer does not require the actual physical system and reduces the development cost and time for control design and testing purposes. The HIL system includes: the actual programmable embedded controller along with peripherals and a plant model virtually simulated in a real-time computer. With regard to ship controller design for ship model testing, this study describes a plant model for surge and a Nomoto first order steering dynamics, both implemented using Simulink software suit. The surge model captures a quasi-steady state relationship between surge speed and the propeller rpms, obtained from simple forward speed towing tank tests or derived analytically. The Nomoto first order steering dynamics is obtained by performing the standard turning circle test at model scale. The control logic obtained is embedded in a NI-cRIO based controller. The surge and steering dynamics models are used to design a proportional-derivative controller and an LQR controller. The controller runs a Linux based real-time operating system programmed using LabVIEW software. The HIL simulation tool allows for the emulation of standard ship hydrodynamic tests consisting of straight line, turning circle and zigzag to validate the combined system performance, prior to actual for use in the autonomous free-running tests.


2013 ◽  
Vol 278-280 ◽  
pp. 1804-1808
Author(s):  
Qian Long Yang

A hardware-in-the-loop (HIL) simulation platform in use of windows operation system was successfully established based on general industrial PC combined with an external timer. The following HIL simulation process of missile control system indicated that the novel platform could not only satisfied the real-time requirement of HIL simulation, but also is low-cost and universal, which could provide a convenient new choice in the similar applications.


2021 ◽  
Author(s):  
Li Bowen ◽  
Dong Zhe ◽  
Jiang Di

Abstract Hardware-in-the-loop (HIL) simulation technology, where the part of a system to be verified adopts real objects, is one of the important methods for the research of advanced nuclear power plant (NPP) instrumentation and control (I&C) technology. With the development of advanced NPP I&C technology, especially the multi-module NPP technology, the HIL simulation technology is facing the challenge of communication signals booming and model extension to deal with the requirement of modules increasing and thermal-electricity generation. Driven by the above requirement of research and engineering, it is necessary to develop a novel HIL simulation technology that has well flexible scalability and avoids the high computational burden of the distributed control system (DCS). In this paper, an original distributed simulation method applied to the transformation extension of the NPP I&C HIL simulation verification platform is proposed. The initial opinion of the method is deploying a third-party system utilized for numerical simulation and form a close loop with DCS by network communication. With the support of third-party equipment represented by the real-time target machine, the functions of the system can be flexibly expanded through the MODBUS series protocol, and algorithms with high sampling frequency requirements can be deployed. The method has the characteristics of economical communication consumption, standardized and reliable communication protocol, and flexible downloading models and algorithms mean. Aside from this, due to the relative independence from DCS, the distribute simulation method is promising to be an original platform for verifying the technology advanced control or fault diagnosis in addition to DCS computing servers.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3274
Author(s):  
Jose Rueda Torres ◽  
Zameer Ahmad ◽  
Nidarshan Veera Kumar ◽  
Elyas Rakhshani ◽  
Ebrahim Adabi ◽  
...  

Future electrical power systems will be dominated by power electronic converters, which are deployed for the integration of renewable power plants, responsive demand, and different types of storage systems. The stability of such systems will strongly depend on the control strategies attached to the converters. In this context, laboratory-scale setups are becoming the key tools for prototyping and evaluating the performance and robustness of different converter technologies and control strategies. The performance evaluation of control strategies for dynamic frequency support using fast active power regulation (FAPR) requires the urgent development of a suitable power hardware-in-the-loop (PHIL) setup. In this paper, the most prominent emerging types of FAPR are selected and studied: droop-based FAPR, droop derivative-based FAPR, and virtual synchronous power (VSP)-based FAPR. A novel setup for PHIL-based performance evaluation of these strategies is proposed. The setup combines the advanced modeling and simulation functions of a real-time digital simulation platform (RTDS), an external programmable unit to implement the studied FAPR control strategies as digital controllers, and actual hardware. The hardware setup consists of a grid emulator to recreate the dynamic response as seen from the interface bus of the grid side converter of a power electronic-interfaced device (e.g., type-IV wind turbines), and a mockup voltage source converter (VSC, i.e., a device under test (DUT)). The DUT is virtually interfaced to one high-voltage bus of the electromagnetic transient (EMT) representation of a variant of the IEEE 9 bus test system, which has been modified to consider an operating condition with 52% of the total supply provided by wind power generation. The selected and programmed FAPR strategies are applied to the DUT, with the ultimate goal of ascertaining its feasibility and effectiveness with respect to the pure software-based EMT representation performed in real time. Particularly, the time-varying response of the active power injection by each FAPR control strategy and the impact on the instantaneous frequency excursions occurring in the frequency containment periods are analyzed. The performed tests show the degree of improvements on both the rate-of-change-of-frequency (RoCoF) and the maximum frequency excursion (e.g., nadir).


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