A Fundamental Understanding of Erosion-Corrosion of Hydrotransport Pipes in Oil Sands Slurry

Author(s):  
X. Tang ◽  
L. Y. Xu ◽  
Y. Frank Cheng

Erosion-corrosion (E-C) of X-65 pipe steel was investigated in a simulated oil sand slurry through an impingement jet system. Measurements of weight-loss and potentiodynamic polarization curves combined with optical microscopy observation were performed to determine the synergism of corrosion and erosion in E-C of steel. It was found that passivity of the steel developed in static oil-water emulsion cannot be maintained in the flowing fluid due to the enhanced activity of the steel upon impingement of the emulsion/slurry. The effect of slurry impact angle on E-C of steel is complex, depending on the magnitude and synergism of shear stress and normal stress exerting on the electrode surface. There is a synergism of corrosion and erosion in E-C of steel. The contributions of corrosion and erosion to E-C rate of the steel in oil sand slurry rank approximately 30% and 70%, respectively. Erosion dominates the E-C of X-65 steel in oil sand slurry.

2006 ◽  
Vol 9 (06) ◽  
pp. 654-663 ◽  
Author(s):  
Jonathan L. Bryan ◽  
An T. Mai ◽  
Florence M. Hum ◽  
Apostolos Kantzas

Summary Low-field nuclear magnetic resonance (NMR) relaxometry has been used successfully to perform estimates of oil and water content in unconsolidated oil-sand samples. This work has intriguing applications in the oil-sands mining and processing industry, in the areas of ore and froth characterization. Studies have been performed on a database of ore and froth samples from the Athabasca region in northern Alberta, Canada. In this paper, new automated algorithms are presented that predict the oil- and water-weight content of oil-sand ores and froths. Suites of real and synthetic samples of bitumen, water, clay, and sand have also been used to investigate the physical interactions of the different parameters on the NMR spectra. Preliminary observations regarding spectral properties indicate that it may be possible in the future to estimate the amount of clay in the samples, based upon shifts in the NMR spectra. NMR estimates of oil and water content are fairly accurate, thus enhancing the possibility of using NMR for oil-sands development and in the oil-sands mining industry. Introduction The oil sands of northern Alberta contain some of the world's largest deposits of heavy oil and bitumen. As our conventional oil reserves continue to decline, these oil sands will be the future of the Canadian oil industry for years to come and will allow Canada to continue to be a world leader in both oil production and technology development. Approximately 19% of these bitumen reserves are found in unconsolidated deposits that lie close enough to the surface that they can be recovered with surface-mining technology (Alberta Energy and Utilities Board 2004). In 2003, this translated to 35% of all heavy-oil and bitumen production (Alberta Energy and Utilities Board 2004), and numerous companies have invested billions of dollars in oil-sands mine-development projects. Furthermore, many in-situ bitumen-recovery options are currently being designed and field tested for recovering oil in deeper formations (Natl. Energy Board 2004). Being able to predict oil properties and fluid saturation in situ and process optimization of bitumen extraction (frothing) is therefore of considerable value to the industry. There are several areas in oil-sands development operations where it is important to have an estimate of the oil, water, and solids content of a given sample. During initial characterization of the reservoir, it is necessary to determine oil and water content with depth and location in the reservoir. Fluid-content determination with logging tools would be beneficial for all reservoir-characterization studies, whether for oil-sands mining or in-situ bitumen recovery. In mining operations, during the processing of the mined oil-sand ore, having information about the oil, water, and solids content during the extraction process will allow for improved process optimization and control. The industry standard for measuring oil, water, and solids content accurately is the Dean-Stark (DS) extraction method (Core Laboratories 1992). This is essentially a distillation procedure, whereby boiling solvent is used to vaporize water and separate the oil from the sand. Oil, water, and solids are separated and their contents measured separately. The problem with DS is that it requires large amounts of solvents and is time consuming. Centrifuge technology is often used for faster process control, but this can be inaccurate because of similar fluid densities and the presence of emulsions. New methods for fast measurements of oil, water, and solids content are needed.


SPE Journal ◽  
2017 ◽  
Vol 23 (03) ◽  
pp. 831-840 ◽  
Author(s):  
Danian Zhang ◽  
Xuan Du ◽  
Xinmin Song ◽  
Hongzhuang Wang ◽  
Xiuluan Li ◽  
...  

Summary Waterflooding is considered an important cold-production method because it is economically advantageous for heavy-oil-reservoir development; however, its efficiency is not remarkable because of the adverse oil/water-mobility ratio and cold damage from solid-state adsorption. To address this problem, oil/water emulsion is critical for improving the recovery by significantly altering oil mobility. Previous research is mainly focused on the effect of surfactants, salinity, and water/oil ratio on emulsion formation, rather than on the effect of kinetic energy under low or no shear stress on emulsification. In this study, experiments are conducted using a microscope to observe oil/water interfacial turbulence (Marangoni effect) when oil is dropped into a nanoemulsion. The purpose of this study is to form an emulsion using the interfacial turbulence under low or no shear stress, to improve heavy-oil recovery under waterflooding. The interfacial movement between a nanoemulsion and oil and the mechanism of formation of the emulsion are investigated. The Marangoni effect and mass transfer are observed by use of a microscope and low field nuclear magnetic resonance (NMR), respectively. Nanoemulsion, along with other methods of chemical enhanced oil recovery (EOR), is compared by conducting coreflooding and sandpack-flooding experiments after waterflooding. The results show that the Marangoni effect can help to emulsify and remove the oil from oil sand by converting interfacial energy into kinetic energy. On the basis of flooding-experiment results, we conclude that slug injection with a combination of nanoemulsion flooding and polymer flooding is an effective method for improving heavy-oil recovery.


1998 ◽  
Author(s):  
S. Venkatesh ◽  
C. Watson ◽  
C. D. Wolbach ◽  
L. R. Waterland

2016 ◽  
Vol 9 (4) ◽  
pp. 625-632
Author(s):  
Alireza Nazari Alavi ◽  
Mohammad Mirzai ◽  
Ali Akbar Sajadi ◽  
Hamed Hasanian

2021 ◽  
pp. 2000253
Author(s):  
Rong Zhang ◽  
Yihan Sun ◽  
Zhiguang Guo ◽  
Weimin Liu
Keyword(s):  

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