Performance of Waterborne Epoxy Emulsion Sand Fog Seal as a Preventive Pavement Maintenance Method: From Laboratory to Field

To preserve the existing asphalt pavement and extend its service life, various preventive maintenance methods, such as chip seal, slurry seal, fog seal, and microsurfacing, have been commonly applied. Sand fog seal is one of such maintenance methods, which is based on the application of bitumen emulsion and sand. Thus, its performance is largely dependent on the properties of the bitumen emulsion and sand. This study aims to develop an improved sand fog seal method by using waterborne epoxy resin as an emulsion modifier. To this end, both laboratory tests and field trials were conducted. In the laboratory, the wet track abrasion and British pendulum test were performed to determine the optimum sand size for the sand fog seal, and the rubbing test was carried out to evaluate the wearing resistance of the sealing material. In the field, pavement surface regularity before and after the sand fog seal application was measured using the 3 m straightedge method, and the surface macrotexture and skid resistance were evaluated with the sand patch method and British pendulum test, respectively. The laboratory test results indicated that the optimum sand size range is 0.45–0.9 mm, and the sand fog seal with waterborne epoxy resin showed good wearing resistance and skid resistance. The field test results verified that both the pavement texture and skid resistance were substantially improved after sand fog sealing.