scholarly journals Prediction of Inhomogeneous Stress in Metal Structures: A Hybrid Approach Combining Eddy Current Technique and Finite Element Method

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Yating Yu ◽  
Fei Yuan ◽  
Hanchao Li ◽  
Cristian Ulianov ◽  
Guiyun Tian

Concentrated stresses and residual ones are critical for the metal structures’ health, because they can cause microcracks that require emergency maintenance or can result in potential accidents. Therefore, an accurate approach to the measurement of stresses is key for ensuring the health of metal structures. The eddy current technique is an effective approach to detect the stress according to the piezoresistive effect. However, it is limited to detect the surface stress due to the skin effect. In engineering, the stress distribution is inhomogeneous; therefore, to predict the inhomogeneous stress distribution, this paper proposes a nondestructive approach which combines the eddy current technique and finite element (FE) method. The experimental data achieved through the eddy current technique determines the relationship between the applied force and the magnetic flux density, while numerical simulations through the FE method bridge the relationship between the magnetic flux density and the stress distribution in different directions. Therefore, we can predict the inhomogeneous stress nondestructively. As a case study, the applied stress in a three-point-bending simply supported beam was evaluated, and the relative error is less than 8% in the whole beam. This approach can be expected to predict the residual stress in metal structures, such as rail and vehicle structures, if the stress distribution pattern is known.

Author(s):  
R. D. Rockwell ◽  
P. E. Allaire ◽  
M. E. F. Kasarda

No literature is currently available which has evaluated finite element power loss models for magnetic bearings and compared the results to experimental results. In this paper a finite element model of the magnetic and electric fields in magnetic bearings, including the motion of the magnetic material in the rotor, is developed. It evaluates the two dimensional magnetic vector potential, magnetic flux density, electric field, eddy current, and power losses in an example magnetic bearing configuration. Results were obtained for both a solid rotor and a laminated rotor. For a solid rotor, both the magnetic flux density and eddy current plots at high rotational speeds are concentrated at the outer edge of the rotor. The ratio of calculated solid to laminated losses is found to be in the range of measured results by other authors. An effective axial conductivity was employed to model a laminated rotor and compared to experimental loss measurements. The correlation between measured and calculated results is quite good for a range of rotor speeds, magnetic flux density, and air gap thickness.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 194
Author(s):  
Michał Marczak ◽  
Józef Zawora

In this article, we present a numerical model of a magnetic abrasive finishing station, which was analyzed using the finite element method (FEM). The obtained results were compared with the real values measured on an experimental station of our own design. The prepared station had the option of adjusting the magnetic flux density inside the machining gap, the width of which could be changed from 10 to 30 mm. The maximum value of the magnetic flux density inside the air gap was 0.8 T. The real distribution of magnetic flux density in the finishing area was also analyzed. A design of experiment was carried out with the following variables: abrasive grain concentration, width of the machining gap, and process duration. The results are presented in the form of regression equations and characteristics for selected roughness parameters.


2021 ◽  
Vol 11 (21) ◽  
pp. 10334
Author(s):  
Wen-Ching Chang ◽  
Cheng-Chien Kuo

Power transformers play an indispensable component in AC transmission systems. If the operating condition of a power transformer can be accurately predicted before the equipment is operated, it will help transformer manufacturers to design optimized power transformers. In the optimal design of the power transformer, the design value of the magnetic flux density in the core is important, and it affects the efficiency, cost, and life cycle. Therefore, this paper uses the software of ANSYS Maxwell to solve the instantaneous magnetic flux density distribution, core loss distribution, and total iron loss of the iron core based on the finite element method in the time domain. . In addition, a new external excitation equation is proposed. The new external excitation equation can improve the accuracy of the simulation results and reduce the simulation time. Finally, the three-phase five-limb transformer is developed, and actually measures the local magnetic flux density and total core loss to verify the feasibility of the proposed finite element method of model and simulation parameters.


Author(s):  
P. E. Allaire ◽  
M. E. F. Kasarda ◽  
L. K. Fujita

Rotor power losses in magnetic bearings cannot be accurately calculated at this time because of the complexity of the magnetic field distribution and several other effects. The losses are due to eddy currents, hysteresis, and windage. This paper presents measured results in radial magnetic bearing configurations with 8 pole and 16 pole stators and two laminated rotors. Two different air gaps were tested. The rotor power losses were determined by measuring the rundown speed of the rotor after the rotor was spun up to speeds of approximately 30,000 rpm, DN = 2,670,000 mm-rpm, in atmospheric air. The kinetic energy of the rotor is converted to heat by magnetic and air drag power loss mechanisms during the run down. Given past publications and the opinions of researchers in the field, the results were quite unexpected. The measured power losses were found to be nearly independent of the number of poles in the bearing. Also, the overall measured rotor power loss increased significantly as the magnetic flux density increased and also increased significantly as the air gap thickness decreased. A method of separating the hysteresis, eddy current and windage losses is presented. Eddy current effects were found to be the most important loss mechanism in the data analysis, for large clearance bearings. Hysteresis and windage effects did not change much from one configuration to the other.


Electronics ◽  
2019 ◽  
Vol 8 (3) ◽  
pp. 297 ◽  
Author(s):  
Lingzhi Li ◽  
Xuhao Du ◽  
Jie Pan ◽  
Adrian Keating ◽  
David Matthews ◽  
...  

In this paper, the magnetic flux density distribution on the cross-sections of a transformer core is studied. The core for this study consists of two identical U-shaped cores joint at their open surfaces with known air gaps. The magnetic flux density at one of their joint boundary surfaces was measured for different air gaps. A finite element model (FEM) was built to simulate the magnetic flux density and compared with experiment data. Using the validated FEM, the distributed magnetic flux density on the cross-section of the core structure can be obtained when the air gap approaches zero. An engineering model of the density based on the Ampere’s circuit law was also developed and used to explain the relationship between air gap and mean magnetic flux density on the cross-section. The magnetic flux density on the cross-section was found to have a convex-shaped distribution and could be described by an empirical formula. Using this approach, the magnetic flux density distribution in cores with different interlayer insulation was obtained and discussed. This method could also examine the leakage of magnetic flux density in the air gap region when the distance is non-zero, and the relationship between the leakage field and the field in the core structure. The proposed method and model can provide a more detailed understanding for the magnetic field of transformer cores and potential application in designing quiet transformers and condition monitoring.


2017 ◽  
Vol 68 (1) ◽  
Author(s):  
Mitja Breznik ◽  
Viktor Goričan ◽  
Anton Hamler ◽  
Selma Čorović ◽  
Damijan Miljavec

AbstractThis paper presents magnetic flux density behaviour in laminated electrical sheets which affects the results and precision of iron losses calculation in imbedded permanent magnet (IPM) machine. Objective of the research was to analyse all the influential phenomena that were identified through iron loss models analysis, finite element method simulations and iron loss measurements. The presence of phenomena such as harmonic content and rotational magnetic fields are confirmed with finite element method analysis of concentrated and distributed winding IPM machine. A significant magnetic flux density ripple in the rotor of concentrated winding IPM machine in comparison to distributed winding IPM machine is revealed and analysed. Behaviour that affects iron loss in the rotor of synchronous machines in the absence of first order harmonic is analysed. The DC level added to alternating magnetic flux density was used in experiment to mimic magnetic behaviour on the rotor of IPM machine and further to calculate iron losses.


Sign in / Sign up

Export Citation Format

Share Document