scholarly journals Design and Dynamic Analysis of a Four-Degree-of-Freedom Chaotic Vibrating Screen

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Mingkun Zhang ◽  
Chengjun Wang ◽  
Chen Yan ◽  
Hao Li
Keyword(s):  
Degree Of Freedom ◽  
Structure Theory ◽  
Vibration Exciter ◽  
Kinetic Chain ◽  
Kinematic Constraint ◽  
Vibrating Screen ◽  
Chaotic Vibration ◽  
Hybrid Mechanism ◽  
Short Service Life ◽  
Screening Efficiency

In order to address the problems of low screening efficiency, easy blocking of screen holes, and short service life of key parts commonly used in vibrating screen equipment, the TRIZ (Theory of the Solution of Inventive Problems) was applied in the present work to design a four-degree-of-freedom (4-DOF; three translational and one rotational movements) chaotic vibrating screen with a chaotic vibration exciter as the main power source and a 3-DOF (three translational movements) parallel kinetic chain as the kinematic constraint mechanism of the outer screen frame. Based on the topological structure theory, a hybrid mechanism with structure [ 4 SOC − C i 1 ∥ R i 2 ∥ R i 3 − + R , i = 1,2,3,4 ] was constructed as the kinematic constraint mechanism of the inner screen box of the chaotic vibrating screen to solve the freedom of motion and POC (position and orientation characteristic) equations of parallel kinematic constraint mechanism of the outer screen frame and hybrid constraint mechanism of the inner screen box. The dynamic simulation of a virtual prototype of the chaotic vibrating screen was carried out in ADAMS software, and MATLAB was used to chaos recognition of the simulation results. It was found that the chaotic exciter moved aperiodically in X-, Y-, and Z-directions when the chaotic exciter motor rotated at uniform speed, and the amplitude, velocity, and acceleration of the outer screen frame of the vibrating screen had characteristics of reciprocating aperiodic and irregular changes. Through the phase trajectories of the eccentric block and inner screen box of the exciter in all directions, it was observed that the motion output of the vibrating screen was a chaotic vibration. Therefore, the present paper can provide an important reference for the design and application of chaotic vibrating screens.

Multi-Dimensional Vibrating Screen Design and Motion Analysis

2011 ◽  
Vol 201-203 ◽  
pp. 1672-1677
Author(s):  
Cheng Jun Wang ◽  
Lv Zhong Ma ◽  
Yao Ming Li
Keyword(s):  
Motion Analysis ◽  
Functional Properties ◽  
Degree Of Freedom ◽  
Structural Performance ◽  
Screen Effect ◽  
Performance Parameters ◽  
Screen Design ◽  
Vibrating Screen ◽  
Screening Efficiency ◽  
Motion Performance

a kind of multidimensional vibrating screen has been developed by the author in order to improve the screening efficiency of material. The paper introduces the structure composition and functional properties of multidimensional vibrating screen. The structural performance parameters such as degree of freedom, virtual constraint and coupling degree of the main mechanism have been calculated. And the motion performance of the multidimensional vibrating screen has been analyzed. Meanwhile the kinematics equation is established. This kind of multidimensional vibrating screen not only has concise structure and better symmetry and decoupling performance, but also improve the dispersion and leaking screen effect obviously compared with traditional vibrating screen.

Design and Research on the New Combining Vibrating Screen

2011 ◽  
Vol 201-203 ◽  
pp. 504-509 ◽  
Author(s):  
Nian Qin Guo ◽  
Hong Min Lou ◽  
Wei Ping Huang
Keyword(s):  
High Frequency ◽  
Large Amplitude ◽  
Small Amplitude ◽  
Low Frequency ◽  
The Other ◽  
Vibration Exciter ◽  
Vibrating Screen ◽  
Screening Efficiency ◽  
New Type ◽  
Equal Thickness

Basing on the traditional vibrating screen with double amplitudes and different frequency, a new type vibrating screen called combining vibrating screen is developed. It consists of two vibrating screen units. Each unit has an independent vibration exciter, realizing that one screen unit has a parameter of high-frequency with small-amplitude while the other screen unit has a parameter of low-frequency with large-amplitude. The two screen units are installed at different obliquities, so that the equal thickness screening principle can be realized. And comparing with the traditional vibrating screen, its screening efficiency and capacity are greatly improved. This new kind vibrating screen is especially suitable for the dry screening to moist particles.

scholarly journals The multilayer and wide-deck vibrating screen based on the innovative long-span vibration exciter

2017 ◽  
Vol 231 ◽  
pp. 012018
Author(s):  
Ming Zeng ◽  
Zonglin Xu ◽  
Jinnan Zhang ◽  
Minghong Zhang
Keyword(s):  
Vibration Exciter ◽  
Vibrating Screen ◽  
Long Span

Numerical simulation of particle screening efficiency of large multi-layer vibrating screen based on discrete element method

2021 ◽  
pp. 095440892110606
Author(s):  
Yujia Li ◽  
Peng Zhao ◽  
Li Mo ◽  
Tao Ren ◽  
Minghong Zhang
Keyword(s):  
Discrete Element Method ◽  
Environmental Protection ◽  
Inclination Angle ◽  
Discrete Element ◽  
Physical Parameters ◽  
Screening Process ◽  
Efficient Operation ◽  
Vibrating Screen ◽  
Screening Efficiency ◽  
Element Method

With the increasing requirements for energy conservation and environmental protection, multi-layer vibrating screens have become hot issues. Compared with single-layer vibrating screens, multi-layer vibrating screens has much better performance in terms of processing effect, treatment capacity, and environmental protection. The research on the physical parameters of the multi-layer vibrating screen is of great significance to the actual production. However, analysis and simulation studies of multi-layer vibrating screens are limited. In this paper, the screening process of wet particles on a multi-layer vibrating screen was simulated by using the discrete element method. The characteristics and application scope of the two vibration modes were analyzed. The particle penetration rate, the number of collisions, and the distribution of the particles under 23 combinations of structures and vibration parameters were investigated. The influence of different parameters on screening performance was analyzed. Several optimal combinations of frequency, amplitude and screen inclination angle under different working conditions were obtained. The screening efficiency of the balanced elliptic motion is higher than that of the linear motion. The best combination of the three parameters is 4 mm amplitude, 20 Hz frequency, and 3° inclination angle. The efficiency is higher when the particles follow a distribution of arithmetic on the screen. This study provides a reference for the efficient operation and optimal design of large multi-layer screening equipment.

Substantiation of amplitude-frequency characteristics and design parameters of vibration exciter in volume oscillation separator

2021 ◽  
Vol 12 (2) ◽  
Author(s):  
I Palamarchuk ◽  
◽  
V Vasyliv ◽  
V Sarana ◽  
M Mushtruk ◽  
...  
Keyword(s):  
Translational Motion ◽  
Operating Conditions ◽  
Design Parameters ◽  
Vibration Velocity ◽  
Vibration Exciter ◽  
Lagrange Equations ◽  
Bulk Materials ◽  
Vibrating Screen ◽  
Working Bodies ◽  
Oscillating Motion

The main effects of the developed design for vibratory separator: the increased driving force in the process of bulk material separation in this work, achieved by providing the working cylindrical-conical container with vibrational motion; improving the conditions for the passage of product particles through openings, achieved by providing the sieve surface with volume oscillations; reduction of energy consumption and improvement of operating conditions for support nodes during the operation of the designed vibrating screen, achieved due to the installation of additional elastic elements between the separator body and bearing assemblies of the vertical drive shaft in vibration exciter. Providing the working bodies of the designed vibrating screen with volume oscillating motion allows increasing the performance and quality of the separation process of solid bulk materials. To determine the rational parameters for vibration screening process, the equations of motion of working bodies as a conical sieve surface were obtained using the method of the Lagrange equations of the second order. When applying solutions of the Cauchy problem for linear nonhomogeneous differential equations, the solution of the latter was obtained. The obtained dependences of oscillation amplitudes, vibration velocity and vibration acceleration, and the intensity of oscillating motion allowed us to perform a mathematical analysis for power and energy parameters of vibration drive in the developed separator. The inclined placement of the conical sieve surface allows for spatial gyration or circular translational motion, which makes it possible to realize the advantages of volumetric separation of bulk materials. The results of the conducted analytical study made it possible to substantiate the optimal inclination angle for working sieve surface. Based on our analysis, the design parameters of vibration exciter were substantiated and clarified, and the design of this technical system was demonstrated.

scholarly journals Numerical Investigation on the Sieving Performance of Elliptical Vibrating Screen

Processes ◽  
2020 ◽  
Vol 8 (9) ◽  
pp. 1151
Author(s):  
Zhiquan Chen ◽  
Xin Tong ◽  
Zhanfu Li
Keyword(s):  
Major Axis ◽  
The Finite Element Method ◽  
Semi Major Axis ◽  
Vibration Direction ◽  
Maximum Deformation ◽  
Vibrating Screen ◽  
Performance Indexes ◽  
Screening Efficiency ◽  
Axis Length ◽  
Element Method

Screening techniques have been widely deployed in industrial production for the size-separation of granular materials such as coal. The elliptical vibrating screen has been regarded as an excellent screening apparatus in terms of its high screening efficiency and large processing capacity. However, its fundamental mechanisms and operational principles remain poorly understood. In this paper, the sieving process of an elliptical vibrating screen was numerically simulated based on the discrete element method (DEM), and an approach coupling the DEM and the finite element method (DEM–FEM) was introduced to further explore the collision impact of materials on the screen deck. The screening time, screening efficiency, maximum stress and maximum deformation were examined for the evaluation of sieving performance. The effects of six parameters—length of the semi-major axis, length ratio between two semi-axes, vibration frequency, inclination angle, vibration direction angle and vibration direction—on different sieving results were systematically investigated in univariate and multivariate experiments. Additionally, the relationships among the four performance indexes were discussed and the relational functions were obtained. The conclusions and methodologies presented in this work could be of great significance for the design and improvement of elliptical vibrating screens.

scholarly journals Dynamic Modeling and Parameters Optimization of Large Vibrating Screen with Full Degree of Freedom

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Xiaodong Yang ◽  
Jida Wu ◽  
Haishen Jiang ◽  
Wenqiang Qiu ◽  
Chusheng Liu
Keyword(s):  
Neural Network ◽  
Elastic Deformation ◽  
Parametric Modeling ◽  
Parameters Optimization ◽  
Degree Of Freedom ◽  
Design Parameters ◽  
Response Analysis ◽  
Lateral Plate ◽  
Beam Position ◽  
Vibrating Screen

Dynamic characteristic and reliability of the vibrating screen are important indicators of large vibrating screen. Considering the influence of coupling motion of each degree of freedom, the dynamic model with six degrees of freedom (6 DOFs) of the vibrating screen is established based on the Lagrange method, and modal parameters (natural frequencies and modes of vibration) of the rigid body are obtained. The finite element modal analysis and harmonic response analysis are carried out to analyze the elastic deformation of the structure. By using the parametric modeling method, beam position is defined as a variable, and an orthogonal experiment on design is performed. The BP neural network is used to model the relationship between beam position and maximal elastic deformation of the lateral plate. Further, the genetic algorithm is used to optimize the established neural network model, and the optimal design parameters are obtained.

The Calculating Method of the Degree of Freedom about the Rigid-Flexible Hybrid Mechanism

2013 ◽  
Vol 821-822 ◽  
pp. 1461-1465
Author(s):  
Ze Guang Han ◽  
Rui Qin Hao
Keyword(s):  
Error Probability ◽  
Mechanical Engineering ◽  
Kinetic Characteristic ◽  
Design Concept ◽  
Degree Of Freedom ◽  
Calculating Method ◽  
Hybrid Mechanism ◽  
Flexible Mechanism

The learning and interchange of the research workers in mechanical engineering field is very difficult because the high error probability and difficult understanding in the degree of freedom calculation about the rigid-flexible hybrid mechanism.In this paper,the pairing and mechanism characteristics of flexible mechanism have been firstly researched based on the kinetic characteristic of flexible mechanism.The degree of freedom calculating method of the flexible mechanism has been provided.This method is then expanded to the degree of freedom calculating of the rigid-flexible hybrid mechanism.The above methods are correct and validity by some examples testing.and it can efficiently support the design concept verifying.

New Machine for Complex Structure Decoration Materials

2012 ◽  
Vol 178-181 ◽  
pp. 262-266
Author(s):  
Jian Guo Luo ◽  
Mao Yan He
Keyword(s):  
Complex Structure ◽  
Three Dimensional ◽  
Influential Factors ◽  
Degree Of Freedom ◽  
Topological Graph ◽  
Working Space ◽  
Hybrid Mechanism ◽  
Definition Of ◽  
Six Degree Of Freedom ◽  
Necessary And Sufficient

A new type of machine for complex structure decoration materials based on hybrid cubic manipulator with six degree of freedom(DOF) suggested in view of traditional serial manipulator and parallel manipulator, three dimensional translation and rotation of output shaft obtained through lineal driving. Define the description of spacial moving capability of common couples and translation base and rotation base of mechanism, based on the fact of mechanism consists of components, a new description method by topological graph theory of components relationship suggested, new description of serial mechanism and parallel mechanism and hybrid mechanism obtained with this method, description elements include component pane and constrained component pane and component relationship line and constrained component relationship line and spacial relative moving capability between adjacent components. DOF(degree of freedom) of hybrid mechanism analysised with example based on the definition of dimensionity of branch spacial moving capability and mechanism spacial moving capability, necessary and sufficient condition of nonsingularity of mechanism presented. Method of analytic geometry used to find the regular cuboid of the reachable working space shape of mechanism, the volume of the reachable working space rest with the limit of translation of couplers, its influential factors obtained, limit length of guideway etc. are the primary influential factors.

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