scholarly journals Knitted Fabric Composite Sheet Forming Simulation considering Fabric Realignment

1999 ◽  
Vol 8 (2) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
M. Fujihara ◽  
M. Zako ◽  
S. Ramakrishna ◽  
H.M. Shang

In recent years, sheet forming of textile reinforced polymers have shown promising future applications. It is understood that the reorientation of fabric structure at the microscopic level alters the macroscopic constitutive relationship of the composite. In this paper, a new sheet forming simulation technique is proposed and being applied to knitted fabric composites.

1999 ◽  
Vol 8 (6) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Previous investigations on forming of plain weft-knitted fabric composite sheets show the ease of stretching due to fabric loop straightening. Pure dependence on stretching alone, however, sets the limit to which the shell height can be further increased. Recent deep drawn knitted fabric composites give greater cup height in comparison to stretch formed cup. In this paper a method of predicting the achievable cup height is proposed with due consideration to the fabric structure and tool dimensions. Comparison between the theoretical and experimental cup height shows good agreement.


1999 ◽  
Vol 8 (4) ◽  
pp. 096369359900800
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Knitted fabrics are known for their excellent stretchability and their flat composites have recently been shown to be easily stretch-formed into thin shells of revolution. In this paper, the stretch-forming properties are being investigated with due attention given to the fibre bundle loop structure. The capability of a plain weft-knitted fabric composite sheet to be stretch-formed is elucidated with reference to the fibre bundle structure.


1999 ◽  
Vol 8 (3) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Recently the effects of knitted fabric reinforcement on the sheet forming of polymer sheets have been investigated, and shown to provide strength and a more distributed strain. A new method for predicting the strain distribution of a stretch formed knitted fabric composite sheet is proposed in this paper. A good agreement was observed between the predicted and the experimental results.


1999 ◽  
Vol 26 (2) ◽  
pp. 209-215 ◽  
Author(s):  
T.C. Lim ◽  
M. Fujihara ◽  
M. Zako ◽  
S. Ramakrishna ◽  
H.M. Shang

Author(s):  
T C Lim ◽  
S Ramakrishna ◽  
H M Shang

Plain weft-knitted fabrics are known for their excellent quality to stretch and drape around a convex surface without wrinkling. In recent years, sheet forming of knitted fabric composites has been investigated in view of promising future applications. In this paper a prediction of attainable shell height is proposed with reference to the textile geometry and the tool profile. Comparison between the measured and predicted shell heights shows reasonable agreement. The present analysis should provide a guideline for manufacturers in selecting the appropriate textile geometry for satisfactory stretch forming operations of knitted fabric composites.


2018 ◽  
Vol 89 (18) ◽  
pp. 3692-3699
Author(s):  
Chunhong Zhu ◽  
Jian Shi ◽  
Kasumi Hayashi ◽  
Hideaki Morikawa ◽  
Akio Sakaguchi ◽  
...  

In this study, a new design method for a three-dimensional hollow structure woven fabric was proposed and the effect of cellular size on the cushioning property of the fabric-reinforced polyurethane elastomer composite was investigated. The fabric structure was analyzed from a cross-section view and the theoretical equations for the warp and weft yarns were proposed, using the fabric layer and cellular size as parameters. Nine kinds of fabrics with different layers and cellular size were fabricated with a Jacquard loom and reinforced with polyurethane elastomer to yield fabric composites. Then the effect of cellular size on the cushioning property of the fabric composites was discussed. The results showed that upon increasing the cellular size, the cellular fabric composite exhibited lower compression resistance. Moreover, the stress at a strain of 65% and the energy absorbed in the loading process were increased with decreasing cellular size. Moreover, the compression resilience was also changed with the cellular size. It can be concluded that the cellular size had an important effect on the cushioning property of the fabric composite, which can be considered as a design parameter for cushion material based on its usages.


1998 ◽  
Vol 7 (3) ◽  
pp. 096369359800700 ◽  
Author(s):  
S. Ramakrishna

This paper illustrates the influence of fabric pre-stretching on the tensile properties of knitted fabric composites. Prior to the composite fabrication, the fabric was stretched bi-axially in wale and course directions by different amounts. It has been shown that tensile properties of the composite in a specific direction can be improved by selectively pre-stretching the fabric more in that direction. It is also found that the equi-biaxially pre-stretched fabric composite displays marginally higher tensile properties compared to the composite reinforced with 0% pre-stretched fabric.


2001 ◽  
Vol 22 (1) ◽  
pp. 11-21 ◽  
Author(s):  
T. B. Bini ◽  
S. Ramakrishna ◽  
Zheng Ming Huang ◽  
C. T. Lim

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