An assessment of the Sachs method for measuring residual stresses in cold worked fastener holes

1998 ◽  
Vol 33 (4) ◽  
pp. 263-274 ◽  
Author(s):  
D J Smith ◽  
C G C Poussard ◽  
M J Pavier
Keyword(s):  
Finite Element ◽  
Residual Stresses ◽  
Cold Working ◽  
Element Model ◽  
Fe Model ◽  
Working Process ◽  
Element Analysis ◽  
Near Surface ◽  
Cold Worked ◽  
Good Agreement

Measurements of residual stresses in 6 mm thick aluminium alloy 2024 plates containing 4 per cent cold worked fastener are made using the Sachs method. The measurements are made on discs extracted from the plates. The measured tangential residual stress distribution adjacent to the hole edge are found to be affected by the disc diameter. The measured residual stresses are also in good agreement with averaged through-thickness predictions of residual stresses from an axisymmetric finite element (FE) model of the cold working process. A finite element analysis is also conducted to simulate disc extraction and then the Sachs method. The measured FE residual stresses from the Sachs simulation are found to be in good agreement with the averaged through-thickness predicted residual stresses. The Sachs simulation was not able to reproduce the detailed near-surface residual stresses found from the finite element model of the cold working process.

A Numerical and Experimental Study of Distribution of the Residual Stress on the Shot Peened Low Alloy Steel

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Pham Quang Trung ◽  
David Lee Butler ◽  
Sridhar Idapalapati
Keyword(s):  
Residual Stresses ◽  
Shot Peening ◽  
Cold Working ◽  
Experimental Studies ◽  
Element Model ◽  
Working Process ◽  
Factors Affecting ◽  
Properties Of Materials ◽  
Compressive Residual Stresses ◽  
Good Agreement

Shot peening is a cold working process, which is used to enhance the properties of materials, especially the fatigue life as it induces large compressive residual stresses in the subsurface of materials. In this paper, the effect of the shot peening process on the topography of the shot peened surface and the distribution of the residual stresses in the subsurface of the material was systematically investigated. A technique to estimate the shot peening coverage was employed using a finite element model which was further developed using experimental results for increased accuracy. The comparison between the numerical and experimental studies gives a good agreement of the distribution of the residual stresses in the subsurface of the shot peened material. The shot peening pressure and media size are two main factors affecting on the presence of compressive residual stresses in the subsurface of the material.

Numerical and Experimental Investigations on Temperature and Stress Distribution in Oxygen Cutting

2009 ◽  
Vol 25 (01) ◽  
pp. 14-20
Author(s):  
Zhou Bo ◽  
Liu Yujun ◽  
Ji Zhuoshang
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Residual Stresses ◽  
Element Model ◽  
Thermomechanical Behavior ◽  
Experimental Investigations ◽  
Interface Temperature ◽  
Element Analysis ◽  
Temperature Method ◽  
Good Agreement

Oxygen cutting is a reliable and efficient process in shipbuilding. This study applies thermal elastoplastic analysis, using finite element techniques, to analyze the thermomechanical behavior and evaluate the residual stresses in oxygen cutting. A model for the temperature distribution during cutting and stress distribution in the workpiece are presented. The presented finite element model is capable of predicting the interface temperature and stress distribution during cutting and their influences in the workpiece. A noncontact temperature method—infrared radiation (IR) was used for surface temperature measurement. The residual stresses at the surface of the workpiece were measured by impact-indentation measurement. The results of finite element analysis were compared with experimental results to confirm the accuracy of the method. The numerical results are in good agreement with the experimental ones.

Finite Element Analysis of the Distributed Vibration Absorbers for Structural Noise Control

2005 ◽  
Author(s):  
Ashwini Gautam ◽  
Chris Fuller ◽  
James Carneal
Keyword(s):  
Finite Element ◽  
Numerical Model ◽  
Base Plate ◽  
Element Model ◽  
Fe Model ◽  
Vibration Absorbers ◽  
Element Analysis ◽  
Poroelastic Media ◽  
Hexahedral Elements ◽  
Component Models

This work presents an extensive analysis of the properties of distributed vibration absorbers (DVAs) and their effectiveness in controlling the sound radiation from the base structure. The DVA acts as a distributed mass absorber consisting of a thin metal sheet covering a layer of acoustic foam (porous media) that behaves like a distributed spring-mass-damper system. To assess the effectiveness of these DVAs in controlling the vibration of the base structures (plate) a detailed finite elements model has been developed for the DVA and base plate structure. The foam was modeled as a poroelastic media using 8 node hexahedral elements. The structural (plate) domain was modeled using 16 degree of freedom plate elements. Each of the finite element models have been validated by comparing the numerical results with the available analytical and experimental results. These component models were combined to model the DVA. Preliminary experiments conducted on the DVAs have shown an excellent agreement between the results obtained from the numerical model of the DVA and from the experiments. The component models and the DVA model were then combined into a larger FE model comprised of a base plate with the DVA treatment on its surface. The results from the simulation of this numerical model have shown that there has been a significant reduction in the vibration levels of the base plate due to DVA treatment on it. It has been shown from this work that the inclusion of the DVAs on the base plate reduces their vibration response and therefore the radiated noise. Moreover, the detailed development of the finite element model for the foam has provided us with the capability to analyze the physics behind the behavior of the distributed vibration absorbers (DVAs) and to develop more optimized designs for the same.

Stress and Fatigue Life Modeling of Cannon Breech Closures Including Effects of Material Strength and Residual Stress

2000 ◽  
Vol 123 (1) ◽  
pp. 150-154
Author(s):  
John H. Underwood ◽  
Michael J. Glennon
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Fatigue Life ◽  
Yield Strength ◽  
Residual Stresses ◽  
Solid Mechanics ◽  
Element Model ◽  
Pressure Vessels ◽  
Material Strength ◽  
Element Analysis

Laboratory fatigue life results are summarized from several test series of high-strength steel cannon breech closure assemblies pressurized by rapid application of hydraulic oil. The tests were performed to determine safe fatigue lives of high-pressure components at the breech end of the cannon and breech assembly. Careful reanalysis of the fatigue life tests provides data for stress and fatigue life models for breech components, over the following ranges of key parameters: 380–745 MPa cyclic internal pressure; 100–160 mm bore diameter cannon pressure vessels; 1040–1170 MPa yield strength A723 steel; no residual stress, shot peen residual stress, overload residual stress. Modeling of applied and residual stresses at the location of the fatigue failure site is performed by elastic-plastic finite element analysis using ABAQUS and by solid mechanics analysis. Shot peen and overload residual stresses are modeled by superposing typical or calculated residual stress distributions on the applied stresses. Overload residual stresses are obtained directly from the finite element model of the breech, with the breech overload applied to the model in the same way as with actual components. Modeling of the fatigue life of the components is based on the fatigue intensity factor concept of Underwood and Parker, a fracture mechanics description of life that accounts for residual stresses, material yield strength and initial defect size. The fatigue life model describes six test conditions in a stress versus life plot with an R2 correlation of 0.94, and shows significantly lower correlation when known variations in yield strength, stress concentration factor, or residual stress are not included in the model input, thus demonstrating the model sensitivity to these variables.

Finite Element Mesh Generator Applying Constraints’ Propagation and Isoparametric Mapping

1991 ◽  
Author(s):  
J. Rodriguez ◽  
M. Him
Keyword(s):  
Finite Element ◽  
Mesh Generation ◽  
Element Model ◽  
Finite Element Mesh ◽  
Fe Model ◽  
Element Analysis ◽  
Element Mesh ◽  
Mesh Generator ◽  
Generation Algorithm ◽  
Essential Input

Abstract This paper presents a finite element mesh generation algorithm (PREPAT) designed to automatically discretize two-dimensional domains. The mesh generation algorithm is a mapping scheme which creates a uniform isoparametric FE model based on a pre-partitioned domain of the component. The proposed algorithm provides a faster and more accurate tool in the pre-processing phase of a Finite Element Analysis (FEA). A primary goal of the developed mesh generator is to create a finite element model requiring only essential input from the analyst. As a result, the generator code utilizes only a sketch, based on geometric primitives, and information relating to loading/boundary conditions. These conditions represents the constraints that are propagated throughout the model and the available finite elements are uniformly mapped in the resulting sub-domains. Relative advantages and limitations of the mesh generator are discussed. Examples are presented to illustrate the accuracy, efficiency and applicability of PREPAT.

Investigation of Residual Stress Development During Swage Autofrettage, Using Finite Element Analysis

2009 ◽  
Author(s):  
Michael C. Gibson ◽  
Amer Hameed ◽  
John G. Hetherington
Keyword(s):  
Finite Element ◽  
Residual Stresses ◽  
Axial Stress ◽  
Slope Angle ◽  
Subsequent Development ◽  
Element Model ◽  
Pressure Vessels ◽  
Element Analysis ◽  
Reverse Yielding

Swaging is one method of autofrettage, a means of pre-stressing high-pressure vessels to increase their fatigue lives and load bearing capacity. Swaging achieves the required deformation through physical interference between an oversized mandrel and the bore diameter of the tube, as it is pushed through the tube. A Finite Element model of the swaging process was developed, in ANSYS, and systematically refined, to investigate the mechanism of deformation and subsequent development of residual stresses. A parametric study was undertaken, of various properties such as mandrel slope angle, parallel section length and friction coefficient. It is observed that the axial stress plays a crucial role in the determination of the residual hoop stress and reverse yielding. The model, and results obtained from it, provides a means of understanding the swaging process and how it responds to different parameters. This understanding, coupled with future improvements to the model, potentially allows the swaging process to be refined, in terms of residual stresses development and mandrel driving force.

scholarly journals Interfacial crack arrest in sandwich beams subjected to fatigue loading using a novel crack arresting device – Numerical modelling

2017 ◽  
Vol 21 (2) ◽  
pp. 422-438 ◽  
Author(s):  
G Martakos ◽  
JH Andreasen ◽  
C Berggreen ◽  
OT Thomsen
Keyword(s):  
Finite Element ◽  
Sandwich Beam ◽  
Interfacial Crack ◽  
Fatigue Loading ◽  
Element Model ◽  
Crack Arrest ◽  
Design Tool ◽  
Fe Model ◽  
Sandwich Beams ◽  
Element Analysis

A novel crack arresting device is implemented in foam-cored composite sandwich beams and tested using the Sandwich Tear Test (STT) configuration. A finite element model of the setup is developed, and the predictions are correlated with observations and results from a recently conducted experimental fatigue test study. Based on a linear elastic fracture mechanics approach, the developed FE model is utilised to simulate crack propagation and arrest in foam-cored sandwich beam specimens subjected to fatigue loading conditions. The effect of the crack arresters on the fatigue life is analysed, and the predictive results are subsequently compared with the observations from the previously conducted fatigue tests. The FE model predicts the energy release rate and the mode mixity based on the derived crack surface displacements, utilising algorithms for the prediction of accelerated fatigue crack growth as well as the strain field evolution in the vicinity of the crack tip on the surface of the sandwich specimens. It is further shown that the developed finite element analysis methodology can be used to gain a deeper insight onto the physics and behavioural characteristics of the novel peel stopper concept, as well as a design tool that can be used for the implementation of crack arresting devises in engineering applications of sandwich components and structures.

NONLINEAR FINITE ELEMENT ANALYSIS OF FRP STRENGTHENED RC BEAMS

2015 ◽  
Vol 2 (1) ◽  
Author(s):  
Prabin Pathak ◽  
Y. X. Zhang
Keyword(s):  
Finite Element ◽  
Plastic Material ◽  
Experimental Studies ◽  
Material Model ◽  
Element Model ◽  
Steel Reinforcement ◽  
Elastic Model ◽  
Fe Model ◽  
Rc Beams ◽  
Element Analysis

A simple, accurate and efficient finite element model is developed in ANSYS for numerical modelling of the nonlinear structural behavior of FRP strengthened RC beams under static loading in this paper. Geometric nonlinearity and material non-linear properties of concrete and steel rebar are accounted for this model. Concrete and steel reinforcement are modelled using Solid 65 element and Link 180 element, and FRP and adhesive are modelled using Shell 181element and Solid 45 element. Concrete is modelled using Nitereka and Neal’s model for compression, and isotropic and linear elastic model before cracking with strength gradually reducing to zero after cracking for tension. For steel reinforcement, the elastic perfectly plastic material model is used. FRPs are assumed to be linearly elastic until rupture and epoxy is assumed to be linearly elastic. The new FE model is validated by comparing the computed results with those obtained from experimental studies.

Modal Analysis of the Cabinet of a Drum Washing Machine

2011 ◽  
Vol 199-200 ◽  
pp. 1126-1129
Author(s):  
Su Fang Fu ◽  
Han Gao ◽  
Jia Xi Du ◽  
Qiu Ju Zhang ◽  
Xue Ming Zhang ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Natural Frequencies ◽  
Element Model ◽  
Mode Shapes ◽  
Ansys Software ◽  
Washing Machine ◽  
Element Analysis ◽  
The Finite Element Model ◽  
Good Agreement

In this paper, the finite element model for the cabinet of a drum washing machine and the model for testing vibration of the cabinet were developed in ANSYS software and PULSE™, respectively. A series of tests were conducted. The natural frequencies and mode shapes were obtained by finite element analysis and modal experiment, which revealed weak parts of the cabinet. Meanwhile, the computational modes were in good agreement with experimental ones and this could provide an available method by which it was convenient to improve the design of the cabinet.

Simulation of the Transverse Fractures of the Sacrum Using a Finite Element Model of Lumbar Spine-Pelvis Segment

2008 ◽  
Author(s):  
A. Ivanov ◽  
A. Kiapour ◽  
N. Ebraheim ◽  
V. K. Goel
Keyword(s):  
Finite Element ◽  
Lumbar Spine ◽  
Finite Element Model ◽  
Treatment Options ◽  
Element Model ◽  
Severe Trauma ◽  
Fe Model ◽  
Element Analysis ◽  
Modern Computer ◽  
Transverse Fractures

The sacrum fractures are very severe trauma which frequently accompanied with lumbar spine fractures. The surgical procedures often require primary stabilization of both lumbar spine and sacrum. To understand the rationale of the instrumentation numerous cadaveric studies were conducted to elucidate the anatomy of fractures and treatment options [1,2,3]. The modern computer technology allowed simulating the fractures and repairing using the Finite Element Analysis, also [4,5]. The last method has a raw of advantages versus cadaveric method such as higher reliability, accuracy, and safety. Finite element investigations of the pelvic fractures allowed comparing the influence of implants on pelvis stability. However, the extensive search of the literature failed to find a finite element model which includes the pelvis and lumbar spine together. Current study is the first step to accomplish this goal. An experimentally validated model of ligamentous lumbar spine was combined with the FE model of pelvis [7], and simulation of the sacrum fractures was conducted.

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