scholarly journals Utilization of discarded foundry sand (DFS) and inorganic waste from cellulose and paper industry for the manufacture of glass-ceramic materials

Cerâmica ◽  
2020 ◽  
Vol 66 (380) ◽  
pp. 413-420
Author(s):  
L. M. S. e Silva ◽  
R. S. Magalhães ◽  
W. C. Macedo ◽  
G. T. A. Santos ◽  
A. E. S. Albas ◽  
...  

Abstract Recycling has been pointed out as an alternative to the disposal of waste materials in industrial landfills. In the present study, the transformation of residues (discarded foundry sand - DFS, grits, and lime mud) in glass-ceramic materials is shown. The glasses were obtained by the melting/cooling method. The precursor materials, glasses, and glass-ceramics were characterized by X-ray diffraction (XRD), X-ray fluorescence (XRF), and differential scanning calorimetry/thermal gravimetric analysis (DSC/TGA). The glassy materials were milled, pelleted, and thermally treated at the crystallization temperatures given by DSC data to obtain the glass-ceramics (885, 961, and 1090 ºC). The main formed phases were cristobalite, α-wollastonite (parawollastonite), and β-wollastonite (pseudowollastonite). The glass-ceramics showed very low water absorption and apparent porosity (0.26 to 0.88 wt% and 0.66 to 1.77 vol%, respectively). The results confirmed that the studied residues can be used as raw materials for the manufacture of vitreous and glass-ceramic materials.

2003 ◽  
Vol 68 (6) ◽  
pp. 505-510 ◽  
Author(s):  
Branko Matovic ◽  
Snezana Boskovic ◽  
Mihovil Logar

Local and conventional raw materials?massive basalt from the Vrelo locality on Kopaonik mountain?have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis optical microscopy and other techniques. Various heat treatments were used and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO3)2 and hypersthene ((Mg,Fe)SiO3) were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8?480 ?m with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5?7.5, from 2000?6300 kg/cm2 and from 0.1?0.2 g/cm, respectively.


2019 ◽  
Vol 9 (24) ◽  
pp. 5490 ◽  
Author(s):  
Natalia Pawlik ◽  
Barbara Szpikowska-Sroka ◽  
Tomasz Goryczka ◽  
Wojciech A. Pisarski

CaF2:Eu3+ glass-ceramic sol-gel materials have been examined for reddish-orange photoluminescence applications. The transformation from precursor xerogels to glass-ceramic materials with dispersed fluoride nanocrystals was verified using several experimental methods: differential scanning calorimetry (DSC), thermogravimetric analysis (TG), X-ray diffraction (XRD), transmission electron microscopy (TEM), infrared spectroscopy (IR-ATR), energy dispersive X-ray spectroscopy (EDS) and photoluminescence measurements. Based on luminescence spectra and their decays, the optical behavior of Eu3+ ions in fabricated glass-ceramics were characterized and compared to those of precursor xerogels. In particular, the determined luminescence lifetime of the 5D0 excited state of Eu3+ ions in nanocrystalline CaF2:Eu3+ glass-ceramic materials is significantly prolonged in comparison with prepared xerogels. The integrated intensities of emission bands associated to the 5D0 → 7F2 electric-dipole transition (ED) and the 5D0 → 7F1 magnetic-dipole transition (MD) are changed drastically during controlled ceramization process of xerogels. This implies the efficient migration of Eu3+ ions from amorphous silicate sol-gel network into low-phonon energy CaF2 nanocrystals.


2014 ◽  
Vol 953-954 ◽  
pp. 1643-1648
Author(s):  
Hang Li ◽  
Li Qiang Liu ◽  
Min Jing ◽  
Zhi Gang Wang ◽  
Zheng Wang ◽  
...  

The glass-ceramic materials were produced from silicon slag with the addition of talcum powder and TiO2 by melting them in an electrically heated furnace and subsequent heat treatment at various temperatures and time. The microstructure and crystallization behaviors of glass–ceramics have been investigated by differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). With the increase of silicon slag content, the sequent precipitate phase is: krinovite Na (Mg1.9Fe0.1)Cr (SiO)3O, pseudobrookite Fe2TiO5 and anorthite Ca (Al2Si2O8), enstatite ferroan MgFeSi2O6, and albite Na (AlSi3O8). The shape of crystals was spherical grains. The glass–ceramic sample obtained from 70% silicon slag had the excellent mechanical performance including flexural strength of 200.45 MPa and Vickers micro hardness of 909.72 MPa.


2021 ◽  
Vol 3 (12) ◽  
Author(s):  
Bernd Breidenstein ◽  
Dominik Müller-Cramm ◽  
Nils Vogel

AbstractAgainst the background of the increasing cost and scarcity of raw materials that are required for the manufacture of cutting tools, the question of alternative cutting materials arises. Glasses and glass ceramics represent a possibility for this, the use of which has hardly been considered so far. This thesis is devoted to the question of whether cutting tools can be made from glass and glass ceramic materials at all. In addition, the question of how such tools can be used for which purposes is dealt with. First results on both questions are presented. The grinding of indexable inserts from the materials examined was possible without breaking corners and edges. Plastics can be easily machined with the tools produced. When machining aluminum, however, the tools made of glass fail completely, while those made of glass–ceramic show good results here too. These first results are intended to pave the way for further research in this area.


2012 ◽  
Vol 1373 ◽  
Author(s):  
M. Garza-García ◽  
J. López-Cuevas ◽  
C.A. Gutiérrez-Chavarría ◽  
N. Piedad-Sánchez ◽  
E. Camporredondo-Saucedo ◽  
...  

ABSTRACTThe density, Vickers microhardness and crystallization fraction of glass-ceramic materials synthesized from parent glasses are determined in which CaO is gradually substituted by SrO. The chemical composition (in mol.%) of the parent glasses is 54SiO2-(23-X)CaO-12MgO-5Al2O3-6CaF2-XSrO, where X is the employed CaO substitution level (X = 0, 3, 6 and 9 mol.%, with X = 0 corresponding to the reference material). In order to determine the type of crystallization occurring in the glass-ceramic samples, as well as the crystalline phases formed in them, these are characterized by both Scanning Electron Microscopy (SEM/EDS) and X-Ray Diffraction (XRD). Independently of the CaO substitution level employed, the glass-ceramics show the formation of a solid solution corresponding to diopside-type pyroxene, with chemical formula Ca(Mg,Al)(Al,Si)2O6, as a single crystalline phase. The synthesized glass-ceramic materials with the reference composition show the highest Vickers microhardness and crystallization fraction, as well as the lowest density.


Materials ◽  
2019 ◽  
Vol 12 (22) ◽  
pp. 3735 ◽  
Author(s):  
Natalia Pawlik ◽  
Barbara Szpikowska-Sroka ◽  
Joanna Pisarska ◽  
Tomasz Goryczka ◽  
Wojciech A. Pisarski

Nanocrystalline transparent BaF2:Eu3+ glass-ceramic materials emitting reddish-orange light were fabricated using a low-temperature sol-gel method. Several experimental techniques were used to verify structural transformation from precursor xerogels to sol-gel glass-ceramic materials containing fluoride nanocrystals. Thermal degradation of xerogels was analyzed by thermogravimetric analysis (TG) and differential scanning calorimetry method (DSC). The presence of BaF2 nanocrystals dispersed in sol-gel materials was confirmed by the X-ray diffraction (XRD) analysis and transmission electron microscopy (TEM). In order to detect structural changes in silica network during annealing process, the infrared spectroscopy (IR-ATR) was carried out. In particular, luminescence spectra of Eu3+ and their decays were examined in detail. Some spectroscopic parameters of Eu3+ ions in glass-ceramics containing BaF2 nanocrystals were determined and compared to the values obtained for precursor xerogels. It was observed, that the intensities of two main red and orange emission bands corresponding to the 5D0→7F2 electric-dipole transition (ED) and the 5D0→7F1 magnetic-dipole (MD) transition are changed significantly during transformation from xerogels to nanocrystalline BaF2:Eu3+ glass-ceramic materials. The luminescence decay analysis clearly indicates that the measured lifetime 5D0 (Eu3+) considerably enhanced in nanocrystalline BaF2:Eu3+ glass-ceramic materials compared to precursor xerogels. The evident changes in luminescence spectra and their decays suggest the successful migration of Eu3+ ions from amorphous silica network to low-phonon BaF2 nanocrystals.


2014 ◽  
Vol 1035 ◽  
pp. 263-267
Author(s):  
Xiu Quan Zhao ◽  
Zheng Cao ◽  
Yu Teng Wu ◽  
Hong Jiang ◽  
Chang Jiu Li ◽  
...  

Glass-ceramic materials of the Li2O-ZnO-SiO2 system, with various amounts of TiO2 added, have been prepared. The appropriate heat treatment temperatures were selected according to the information provided by the differential thermal analysis (DTA). X-ray diffraction (XRD) analysis demonstrated that in the LZS glass-ceramics system, the main phases are Li2ZnSiO4, cristobalite, tridymite and quartz. The scanning electron microscopy (SEM) revealed that crystals appear as lamellar and spherical particles in the glass-ceramics samples. In addition, the average coefficient of the thermal expansion (CTE) values first decreased, then increased and finally tended to flatten. When the content of TiO2 increased to 6%, the CTE value decreased to 9.15×10-6/K, reached the lowest value. When the content of TiO2 increased to 10%, the CTE value reached highest value 13.90×10-6/K.


2014 ◽  
Vol 8 (4) ◽  
pp. 203-210 ◽  
Author(s):  
Gamal Khater ◽  
Maher Idris

The crystallization of some glasses, based on celsian-spodumene glass-ceramics, was investigated by different techniques including differential thermal analysis, optical microscope, X-ray diffraction, indentation, microhardness, bending strengths, water absorption and density measurement. The batches were melted and then cast into glasses, which were subjected to heat treatment to induce controlled crystallization. The resulting crystalline materials were mainly composed of ?-eucryptite solid solution, ?-spodumene solid solution, hexacelsian and monoclinic celsian, exhibiting fine grains and uniform texture. It has been found that an increasing content of celsian phase in the glasses results in increased bulk crystallization. The obtained glass-ceramic materials are characterized by high values of hardness ranging between 953 and 1013 kg/mm2, zero water absorption and bending strengths values ranging between 88 and 126MPa, which makes them suitable for many applications under aggressive mechanical conditions.


1987 ◽  
Vol 2 (6) ◽  
pp. 801-804 ◽  
Author(s):  
D. R. Clarke ◽  
B. Schwartz

The utilization of transformation toughening has hitherto been restricted to increasing the fracture resistance of polycrystalline ceramic materials. Although a number of investigators have attempted to extend the concept to toughening glasses and glass ceramics with tetragonal zirconia, no successful reports have been published. It is argued that the approaches employed are inevitably limited primarily because they do not take into account the necessity of nucleating the tetragonal-to-monoclinic transformation away from the crack tip itself. By concentrating on the nucleation event and using standard ceramic processing techniques, it has been demonstated that transformation toughening can be used to increase the toughness of glass-ceramic materials, and this approach is illustrated by increasing the fracture toughness of a cordierite glass ceramic.


2008 ◽  
Vol 368-372 ◽  
pp. 1426-1428
Author(s):  
Hong Xia Lu ◽  
Tie Cui Hou ◽  
Zhang Wei ◽  
Li Jian Li ◽  
Rui Zhang ◽  
...  

The characteristic of Angang blast furnace slag was studied by X-ray fluorescence spectrometry, DSC, X-ray diffraction and SEM. SiO2-Al2O3-CaO system glass-ceramics have been obtained successfully from slag with other additives. The properties of slag-based glass-ceramics were analyzed in this paper. It has been found that nucleation temperature is in the range of 600~700 °C, and crystallization temperature is in the range of 850~950 °C. The crystals phase is 2 CaO⋅ Al2O3⋅ SiO2. The chemical and mechanical properties of slag-based glass-ceramics are superior to the properties of clay brick.


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