Synthesis gas demonstration plant program, Phase I. Deliverable No. 7D: final report on pilot plant sustained run. [Extended pilot plant test with design coal to confirm demonstration plant design]

Biomass cofiring in existing coal fired boilers has emerged as one of the most prospective technologies in order to address voluntary reduction of green house gases and other emissions, potential portfolio standards, customer service etc. within the context of deregulations. Pilot plant test results have confirmed the potential of biomass cofiring with coal for commercial use. However, being a new and developing technology, there is hardly any tool available for estimation of variation in performance of an existing coal fired boiler due to its retrofitting for biomass cofiring. A predicting tool is developed to estimate this performance variation using available information of pilot plant test results in literature or from data of plant operating with biomass. In order to incorporate future available information, this is developed in a flexible environment of Model Development Kit (MDK) of IPSEpro, a commercially available heat and mass balance program. Development of the models for this predicting tool as well as its limitations and possible future improvement has been discussed in this paper. Some results regarding estimation of change in efficiency, emissions and associated costs using this developed predicting tool has been presented.

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Development of Coal Partial Gasification and Combustion System

Volume 7: Turbo Expo 2004 ◽

10.1115/gt2004-54064 ◽

2004 ◽

Author(s):

Yaoxin Liu ◽

Libin Yang ◽

Mengxiang Fang ◽

Guanyi Chen ◽

Zhongyang Luo ◽

...

Keyword(s):

Conversion Efficiency ◽

Pilot Plant ◽

Sulfur Removal ◽

Test Facility ◽

Molar Ratio ◽

Fuel Conversion ◽

Heating Value ◽

Pilot Plant Test ◽

Plant Test ◽

Partial Gasification

A new system using combined coal gasification and combustion has been developed for clean and high efficient utilization of coal. Following are the processes. The coal is first partially gasified and the produced fuel gas is then used for industrial purpose or as a fuel for a gas turbine. The char residue from the gasifier is burned in a circulating fluidized bed combustor to generate steam for power generation. For having the experimental investigation, a 1MW pilot plant test facility has been erected. Experiments on coal partial gasification with air, and recycle gas have been made on the 1 MW pilot plant test facility. The results show that, with air as gasification agent, the system can produce 4–5MJ/Nm3 low heating value dry gas and fuel conversion efficiency attains 50–70% in the gasifier, and residue 20–40% converted in the combustor and total conversion efficiency in the system is over 90%. In the gasifier, the carbon conversion efficiency increases with the bed temperature and the air blown temperature. CaCO3 has an effective effect for sulfur removal in the gasifier. The sulfur removal efficiency attains 85% with Ca/S molar ratio 2.5. The system can produce 12–14MJ/Nm3 middle heating value day gas by using high temperature circulation solid as heat carrier and recycle gas or steam as gasification media, but the fuel conversion efficiency only attain 30–40% in the gasifier and most of fuel energy is converted in the combustor. CaCO3 has an obvious effect on tar cracking and H2S removal. The sulfur removal efficiency attains 80% with Ca/S molar ratio 2.5.

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