scholarly journals Improved Wear Rate Resistance, Compression Strength and Hardness of Polymethylmethacrylate Resin with Orange Peel Powder for Artificial Denture Base

2020 ◽  
Vol 38 (3A) ◽  
pp. 308-318
Author(s):  
Reem A. Mohammed

The material utilized for manufacturing artificial dentures should have high-grade mechanical properties in order to resist heavy forces inside the mouth. This study includes investigation of some of the mechanical properties (wear rate resistance, compression strength, and hardness) of the specimens prepared by (hand lay-up) method. The wear behavior experiments were performed on (a pin-on-disk tester) under various factors 5%, 8%, 11%, 14%, 17% weight fraction of orange peel, (10, 15, 20 N) load applied and (5, 10, 15 minutes) sliding time, and analysis these experimentally by using the Taguchi’s experimental design (L9) (MINITAB 16). Tests explicated that the specimens (polymethylmethacrylate - 17% orange peel) composites have the best wear rate resistance, compression strength and hardness shore D (0.040×10-5 cm3/N.mm, 142 MPa, 86 shore D) respectively than other specimens (polymethylmethacrylate - 5%, 8%, 11%, 14% wt. orange peel) and these specimens better than the specimens standard polymethylmethacrylate, which could be attributed to the homogeneous dispersion of orange peel particles in the polymethylmethacrylate resin matrix. The results (signal to noise ratio) showed the factors (17% weight fraction) orange peels, (20 N) load applied, and (5 min) sliding time gives the best wear rate resistance. The results of the analysis of variance showed the sliding time (C) is the essential factor effect on the wear rate resistance followed by (A) weight fraction of orange peels and (B) load applied were less affected on wear behavior rate.

2020 ◽  
Vol 22 (4) ◽  
pp. 1031-1046
Author(s):  
X. Canute ◽  
M. C. Majumder

AbstractThe need for development of high temperature wear resistant composite materials with superior mechanical properties and tribological properties is increasing significantly. The high temperature wear properties of aluminium boron carbide composites was evaluated in this investigation. The effect of load, sliding velocity, temperature and reinforcement percentage on wear rate was determined by the pin heating method using pin heating arrangement. The size and structure of base alloy particles change considerably with an increase of boron carbide particles. The wettability and interface bonding between the matrix and reinforcement enhanced by the addition of potassium flurotitanate. ANOVA technique was used to study the effect of input parameters on wear rate. The investigation reveals that the load had higher significance than sliding velocity, temperature and weight fraction. The pin surface was studied with a high-resolution scanning electron microscope. Regression analysis revealed an extensive association between control parameters and response. The developed composites can be used in the production of automobile parts requiring high wear, frictional and thermal resistance.


SINERGI ◽  
2021 ◽  
Vol 25 (3) ◽  
pp. 361
Author(s):  
Muhamad Fitri ◽  
Shahruddin Mahzan ◽  
Imam Hidayat ◽  
Nurato Nurato

The development of composite materials is increasingly widespread, which require superior mechanical properties. From many studies, it is found that the mechanical properties of composite materials are influenced by various factors, including the reinforcement content, both in the form of fibers and particle powder. However, those studies have not investigated the effect of the hardener weight fraction on the mechanical properties of resin composite materials. Even though its function as a hardener is likely to affect its mechanical properties, it might obtain the optimum composition of the reinforcing content and hardener fraction to get the specific mechanical properties. This study examines the effect of hardener weight fraction combined with fiber powder content on mechanical properties of EPR-174 epoxy resin matrix composite and determines the optimum of Them. The research was conducted by testing a sample of composite matrix resin material reinforced with coconut fiber powder. The Powder content was made in 3 levels, i.e.: 6%, 8%, and 10%. While the hardener fraction of resin was made in 3 levels, i.e.: 0.4, 0.5, and 0.6. The test results showed that pure resin had the lowest impact strength of 1.37 kJ/m2. The specimen with a fiber powder content of 6% has the highest impact strength i.e.: 4.92 kJ/m2. The hardener fraction of 0.5 has the highest impact strength i.e.: 4.55 kJ/m2. The fiber powder content of 8% produced the highest shear strength i.e.: 1.00 MPa. Meanwhile, the hardener fraction of 0.6 has the highest shear strength i.e.: 2.03 MPa.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3591
Author(s):  
Katarzyna N. Braszczyńska-Malik ◽  
Marcin A. Malik

In this paper, the microstructure and mechanical properties of two magnesium matrix composites—a hypoeutectic with 1.9 wt% Mg2Si phase and a hypereutectic with 19 wt% Mg2Si compound—were analyzed. The investigated materials were prepared using the gravity casting method. Microstructure analyses of the fabricated composites were carried out by XRD and light microscopy. The tensile and compression strength as well as yield strength of the composites were examined in both uniaxial tensile and compression tests. The microstructure of the hypoeutectic composite was in agreement with the phase diagram and composed of primary Mg dendrites and an Mg–Mg2Si eutectic mixture. For the hypereutectic composite, besides the primary Mg2Si phase and eutectic mixture, additional magnesium dendrites surrounding the Mg2Si compound were observed due to nonequilibrium solidification conditions. The composites exhibited a rise in the examined mechanical properties with an increase in the Mg2Si weight fraction and also a higher tensile and compression strength in comparison to the pure magnesium matrix (cast in the same conditions). Additionally, analyses of fracture surfaces of the composites carried out using scanning electron microscopy (SEM + EDX) are presented.


2013 ◽  
Vol 6 (2) ◽  
pp. 139-153
Author(s):  
Israa .A.K

This research is devoted to study the effect of addition of different weight percent from SiCp ( 2, 4, 6, 8 ) to Al– 4 Cu alloy which have been fabricated by liquid metallurgy method on the dry sliding wear behavior and mechanical properties. Wear characteristics of Al–SiC composites have been investigated under dry sliding conditions and compared with base alloy. Dry sliding wear tests have been carried out using pin-on-disk wear test under normal applied loads 5, 10, 15 and 20 N and at different sliding velocity of (2.7, 3.7, 4.7) m/sec. It was also observed that the wear rate varies linearly with increases normal applied load but lower in composites as compared to the base material. The wear mechanism appears to be oxidative for both Al – Cu alloy and composites under the given conditions of load and sliding velocity as indicated by optical microscopic of the worn surfaces. Further, it was found from the experimentation that the wear rate decreases linearly with increasing weight percent of silicon carbide. The best results have been obtained at 8 % wt SiC . We also observed that the yield strength, tensile strength increases with increasing wt% of SiC , but the ductility decreases.


2021 ◽  
pp. 1-24
Author(s):  
Aluru Praveen Sekhar ◽  
Debdulal Das

Abstract This study aims to correlate the abrasive wear performance with mechanical properties, considering AA6063 Al-Mg-Si alloy as the model material. The selected alloy specimens are subjected to artificial ageing at 150 °C for an ageing duration ranging from 1 to 672 h, covering severely under-aged (SUA) to peak-aged (PA) to severely over-aged (SOA) states. Apart from the hardness and tensile properties, two-body abrasive wear properties are also evaluated for differently aged alloys in terms of wear rate, coefficient of friction, and roughness of the abraded surfaces. Furthermore, the generated wear debris, surface, and sub-surface of the abraded specimens are critically examined to reveal the micro-mechanisms of abrasion. The lowest amount of wear rate is observed for a PA alloy with maximum hardness, while the OA alloy exhibits a slightly lower wear rate than the UA alloy at a similar level of hardness. Statistical analyses of wear rate and various mechanical properties of all heat-treated alloys establish a strong negative linear correlation between the wear rate and hardness, yield strength, tensile strength, and strength coefficient; whereas, a positive linear correlation with the strain hardening exponent. Relationships between wear rate and different roughness parameters are also discussed. Under the investigated wear condition, the aged alloys endure significant plastic deformation; micro-plowing, micro-cutting, and delamination are found to be the predominant mechanisms during abrasion.


2017 ◽  
Vol 139 (6) ◽  
Author(s):  
R. Nithesh ◽  
N. Radhika ◽  
S. Shiam Sunder

The modern technology developments have seeded for the necessity of composite materials that are incorporated with high hardness, high tensile strength, and better wear properties. Cu–Sn–Ni alloy as well as the composites of varying weight percentage of Si3N4 (5, 10, and 15) are fabricated by liquid metallurgy technique. The alloy and composites are tested for their tensile strength and hardness on Universal Testing Machine and Vickers microhardness tester, respectively. Based on the tests, Cu–Sn–Ni/10 wt. % of Si3N4 is found to have optimum mechanical properties. The scuff type adhesive wear behavior is studied through pin-on-disk tribometer under dry sliding conditions for Cu–Sn–Ni/10 wt. % of Si3N4 composite. Taguchi's design of experiments technique based on L27 orthogonal array model is used for analyses of process parameters in three levels such as applied load (10, 20, and 30 N), sliding distance (500, 1000, and 1500 m), and sliding velocity (1, 2, and 3 m/s). The parameters are ranked based on the signal-to-noise ratio and the analysis of variance approach. Based on wear results, applied load is found to have highest stature on influencing wear rate followed by sliding distance and sliding velocity. A generalized wear rate equation is obtained based on the linear regression model and its feasibility is checked. Scanning electron microscope (SEM) analyses revealed severe delamination occurred on maximum load condition. The development of this copper composite can have the possibility of replacing aluminum bearings.


2019 ◽  
Vol 895 ◽  
pp. 200-205
Author(s):  
B.S. Kanthraju ◽  
Bheemappa Suresha ◽  
H.M. Somashekar

This paper presents the effect of zirconia filler on mechanical properties and dry sliding wear of bidirectional hybrid (glass and basalt fiber) fabric reinforced epoxy (G-B/E) composites. Fabrication was done by hand layup method followed by compression molding. The effect of zirconia filler loading on mechanical characteristics like hardness, tensile and flexure of fabricated G-B/E composites were determined according to ASTM standards. Also, wear behavior under dry sliding condition was performed using pin-on-disc machine for different applied normal loads/sliding distance. Experimental results reveal that incorporation of zirconia filler improves the mechanical properties. Further, the wear test results indicated addition of zirconia into G-B/E hybrid fiber composites plays important role on specific wear rate under the tribo-conditions selected for the study. Further, inclusion of zirconia into G-B/E composites shows improved wear resistance and addition of 6 wt. % of zirconia exhibits least specific wear rate compared to other hybrid G-B/E composites. In addition, Scanning electron microscope images of selected mechanical test fractured coupons also have been discussed.


Author(s):  
Zehra Jilham

ABSTRACTThe aim of this research is to study the mechanical properties and wear behavior of aluminum composite material (AMCs) reinforced with silicon carbide particles with varying percentages (0, 3, 6 and 9) wt. %. These composites samples were prepared by stir casting process. Tensile strength, compression strength, hardness and wear resistance of the prepared composites were analyzed. The result showed that adding SiC reinforced in Al matrix increased tensile strength, compression strength, wear resistance and hardness with increased wt. percentage of silicon carbide reinforced AMCs. Maximum tensile and compression strength and hardness showed at 9 wt. percentage SiC reinforced AMCs.


Author(s):  
Sandeep Kumar Khatkar ◽  
Rajeev Verma ◽  
Suman Kant ◽  
Narendra Mohan Suri

This article statistically investigates the effect of various parameters such as material factors: silicon carbide (SiC) reinforcement, graphite (Gr) reinforcement and mechanical factors: normal load, sliding distance and speed on the sliding wear rate of vacuum stir cast self-lubricating AZ91D-SiC-Gr hybrid magnesium composites. The sliding wear tests have been performed on pin-on-disc tribometer at 10-50N loads, 1-3m/s sliding speed and 1000-2000m sliding distance. It has been examined that hybrid composites yielded improved wear resistance with reinforcement of SiC and solid lubricant graphite. ANOVA and signal-to-noise ratio investigation indicated that applied load was the most critical factor influencing the wear rate, followed by sliding distance. Further, the AZ91D/5SiC/5Gr hybrid composite has exhibited the best wear properties. From the SEM and EDS analysis of worn surfaces, delamination was confirmed as the dominant wear mechanism for AZ91D-SiC-Gr hybrid composites.


2014 ◽  
Vol 592-594 ◽  
pp. 1352-1356 ◽  
Author(s):  
R. Surendran ◽  
A. Kumaravel

In thepresent study, preparation and characterization of LM6 (A413) aluminum alloy reinforced with nanoalumina powder (Al2O3) is investigated. Al2O3 nanopowder reinforced LM6 (A413) aluminum alloy Metal Matrix nanoComposites (MMNCs) were prepared by stir casting method. The distribution of reinforcement of alumina nanoparticles in LM6 (A413) aluminum alloy were observed with a scanning electron microscopy (SEM). The effect of Al2O3 nanoparticles on mechanical properties of MMNCs were investigated. The wear behavior of MMNCs against hardened steel under dry sliding condition was evaluated on friction wear tester. The results revealed that the inclusion of 2.5% weight fraction alumina nanopowders into LM6 (A413) aluminum alloy enhanced the hardness, impact strength and wear resistance compared with reinforcement of 1, 1.5, 2.5, 5% weight fraction alumina nanopowders. However, the better tensile strength is achieved with 1.5% weight fraction reinforcement in the composites.


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