Numerical analysis and experimental verification of magnetic fluid sealing for air cylinder in Aerospace Engineering

Author(s):  
Chen Fan ◽  
Zhang Chongfeng ◽  
Yang Xiaolong

In order to solve the problem of short service life (2 months) and zero leakage of air cylinder in aerospace engineering, this paper innovatively designs a magnetic fluid sealing device of air cylinder in aerospace engineering through magnetic circuit analysis and magnetic fluid sealing theory. The magnetic field finite element method is used to calculate the magnetic field distribution in the sealing gap under different key parameters such as the number of pole teeth, the height of the radial sealing gap, the thickness of the permanent magnet, the slot width, the ratio of pole piece height to shaft. And numerical analysis of the number of pole teeth, the radial sealing gap height, permanent magnet thickness, slot width, the ratio of pole piece height to shaft and other key parameters on the magnetic fluid sealing performance. Finally, the reliability of the reciprocating magnetic fluid sealing withstand voltage is verified by experimental methods. Research indicates. The pressure capabilities of magnetic fluid sealing is increasing with the increase of the number of pole teeth. The pressure capabilities of magnetic fluid sealing is decreasing with the increase of the radial sealing gap. The sealing withstand voltage increases first and then decreases with the increase of the thickness of the permanent magnet, and finally increases, and the value of the withstand voltage is the largest when the thickness of the permanent magnet is 7.8 mm. The sealing pressure capabilities increases as the slot width increases. The sealing withstand voltage increases first and then decreases as the ratio of pole piece height to shaft increases, and when the ratio of pole piece height to shaft is 0.8, the sealing withstand voltage reaches a maximum value. The pressure test finally reaches the pressure value of 6 MPa, which can meet the pressure value demand of medium pressure cylinder, indicating that the magnetic fluid sealing technology can effectively solve the leakage problem existing in the air cylinder technology of Aerospace Engineering, and improve the reliability and service life of the air cylinder.

2011 ◽  
Vol 197-198 ◽  
pp. 314-317 ◽  
Author(s):  
Fei Fei Xing ◽  
De Cai Li ◽  
Wen Ming Yang ◽  
Xiao Long Yang

Based on the theoretical model, magnetic field distribution of rectangular teeth, two-sides dilated shape and one-side dilated shape teeth structure with common other conditions were calculated using finite element method when the sealing gap was 0.1mm and 0.12mm. The comparison of their results with the same sealing gap showed that rectangular teeth structure had the highest magnetic leakage. Moreover, the magnetic field distribution of sealing structures with rectangular stages on both the shaft and pole pieces under the same design and sealing gap were also calculated using the same method, whose result was compared with rectangular stages on pole pieces only. The comparison showed that the former did not have higher pressure capability obviously but led to higher magnetic leakage.


Author(s):  
Xiaolong Yang ◽  
Ying Guan ◽  
You Li ◽  
Shanghan Gao

In order to solve the problem of reciprocating seal for hydraulic cylinder, a new structure of Magnetorheological fluid (MRF) reciprocating seal with increasing width of pole teeth and pole piece was designed. The theoretical analysis of MRF reciprocating seal is carried out. The magnetic field intensity distribution in the sealing gap of MRF reciprocating seal was analyzed by finite element method. According to the pressure capability formula of MRF, the theoretical pressure capability is calculated. The influences of structure parameters such as the number of magnetic sources, sealing gap height, pole teeth length, the ratio of permanent magnet height to its length, the ratio of pole piece height to shaft radius on the sealing capabilities were studied. The results showed that the pressure capability of MRF reciprocating seal increases with the increase of the number of magnetic sources and with the decrease of the sealing gap height. With the increase of the pole tooth length, the pressure capability of the reciprocating seal increases. With the increase of the ratio of permanent magnet height to its length, the pressure capability of the reciprocating seal increases first and then decreases. With the increase of the ratio of the pole piece height to shaft radius, the pressure capability of the MRF reciprocating seal increases first and then decreases.


Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2522
Author(s):  
Guangdou Liu ◽  
Shiqin Hou ◽  
Xingping Xu ◽  
Wensheng Xiao

In the linear and planar motors, the 1D Halbach magnet array is extensively used. The sinusoidal property of the magnetic field deteriorates by analyzing the magnetic field at a small air gap. Therefore, a new 1D Halbach magnet array is proposed, in which the permanent magnet with a curved surface is applied. Based on the superposition of principle and Fourier series, the magnetic flux density distribution is derived. The optimized curved surface is obtained and fitted by a polynomial. The sinusoidal magnetic field is verified by comparing it with the magnetic flux density of the finite element model. Through the analysis of different dimensions of the permanent magnet array, the optimization result has good applicability. The force ripple can be significantly reduced by the new magnet array. The effect on the mass and air gap is investigated compared with a conventional magnet array with rectangular permanent magnets. In conclusion, the new magnet array design has the scalability to be extended to various sizes of motor and is especially suitable for small air gap applications.


2013 ◽  
Vol 753-755 ◽  
pp. 1571-1575
Author(s):  
Zhi Hua Liu ◽  
Yu Feng Huang ◽  
Jian Peng Li ◽  
Xin Wei Xu

Magnetic bead droplet's non-contacted manipulation can be realized in Electromagnetic MEMS, but how to achieve magnetic beads manipulation is the major problem. A new method of multi-layered flat coils coupled with permanent magnet was proposed. Firstly, the theory of magnetic bead manipulation was analyzed and the main factors affected the magnetic beads manipulation was identified; then the magnetic field of multi-layered flat coils and Stokes viscous resistance of magnetic beads were analyzed and simulated quantificationally; finally the magnetic bead capture area was got under different flow velocity. Consequently the feasibility and correctness of this method was verified.


2014 ◽  
Vol 525 ◽  
pp. 282-286
Author(s):  
Jia Xin You ◽  
Hui Min Liang ◽  
Kun Zhang ◽  
Guo Fu Zhai

The image of magnetic field is traditionally obtained by spreading magnetic powder manually or by sparse arrays of magnetic needles, obtaining the images of the magnetic field in different permanent magnet shapes and do repeated tests on the permanent magnet are in need. Based on programmable logic controller (PLC) motion control, the servo control and mechanical system have been built, the control strategy is discussed and the software is programmed. 2D FEM model of a test permanent magnet bar is built. Compared with the FEM simulation results, the system has achieved the goal that spreading magnetic powder quickly and evenly in the appointed area.


2011 ◽  
Vol 24 (2) ◽  
pp. 157-167 ◽  
Author(s):  
Ivan Yatchev ◽  
Krastio Hinov ◽  
Iosko Balabozov ◽  
Kristina Krasteva

Several constructions of electromagnetic actuators with moving permanent magnet for Braille screen are studied. All they are formed from a basic one that consists of two coils, core and moving permanent magnet. The finite element method is used for modeling of the magnetic field and for obtaining the electromagnetic force acting on the mover. The static force-stroke characteristics are obtained for four different constructions of the actuator. The constructions with ferromagnetic disc between the coils ensure greater force than the ones without disc and can reach the required minimum force.


1994 ◽  
Vol 12 (1) ◽  
pp. 101-107 ◽  
Author(s):  
R. Bhagwandien ◽  
M.A. Moerland ◽  
C.J.G. Bakker ◽  
R. Beersma ◽  
J.J.W. Lagendijk

2014 ◽  
Vol 46 (1) ◽  
pp. 255-269 ◽  
Author(s):  
Siddappa Iranna Bekinal ◽  
Tumkur Ramakrishna rao Anil ◽  
Soumendu Jana

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