scholarly journals Embedded Sensor System for Five-degree-of-freedom Error Detection on Machine Tools

2020 ◽  
Vol 1 (2) ◽  
Author(s):  
Yubin Huang ◽  
Kuang-Chao Fan ◽  
Wei Sun
Keyword(s):  
Machine Tool ◽  
Error Detection ◽  
Degree Of Freedom ◽  
Sensor System ◽  
Volumetric Error ◽  
Working Space ◽  
Depth Study ◽  
Nc Milling ◽  
Six Degree Of Freedom ◽  
Cutting Point

Any linear stage of machine tool has inherent six-degree-of-freedom (6-DOF) geometric errors. Its motion control system, however, has only the position feedback. Moreover, the feedback point is not the commanded cutting point. This is the main reason why the positioning error along each axis and the volumetric error in the working space are inevitable. This paper presents a compact 5-DOF sensor system that can be embedded in each axis of motion as additional feedback sensors of the machine tool for the detection of three angular errors and two straightness errors. Using the derived volumetric error model, the feedback point can be transferred to the cutting point. The design principle of the developed 5-DOF sensor system is described. An in-depth study of systematic error compensation due to crosstalk of straightness error and angular error is analyzed. A prototype has been built into a three-axis NC milling machine. The results of a series of the comparison experiments demonstrate the feasibility of the developed sensor system.

New Machine for Complex Structure Decoration Materials

2012 ◽  
Vol 178-181 ◽  
pp. 262-266
Author(s):  
Jian Guo Luo ◽  
Mao Yan He
Keyword(s):  
Complex Structure ◽  
Three Dimensional ◽  
Influential Factors ◽  
Degree Of Freedom ◽  
Topological Graph ◽  
Working Space ◽  
Hybrid Mechanism ◽  
Definition Of ◽  
Six Degree Of Freedom ◽  
Necessary And Sufficient

A new type of machine for complex structure decoration materials based on hybrid cubic manipulator with six degree of freedom(DOF) suggested in view of traditional serial manipulator and parallel manipulator, three dimensional translation and rotation of output shaft obtained through lineal driving. Define the description of spacial moving capability of common couples and translation base and rotation base of mechanism, based on the fact of mechanism consists of components, a new description method by topological graph theory of components relationship suggested, new description of serial mechanism and parallel mechanism and hybrid mechanism obtained with this method, description elements include component pane and constrained component pane and component relationship line and constrained component relationship line and spacial relative moving capability between adjacent components. DOF(degree of freedom) of hybrid mechanism analysised with example based on the definition of dimensionity of branch spacial moving capability and mechanism spacial moving capability, necessary and sufficient condition of nonsingularity of mechanism presented. Method of analytic geometry used to find the regular cuboid of the reachable working space shape of mechanism, the volume of the reachable working space rest with the limit of translation of couplers, its influential factors obtained, limit length of guideway etc. are the primary influential factors.

Ultrasonic sensor system for the uses in intelligent motion control system of a mobile robots group

2010 ◽  
Vol 7 ◽  
pp. 109-117
Author(s):  
O.V. Darintsev ◽  
A.B. Migranov ◽  
B.S. Yudintsev
Keyword(s):  
Control System ◽  
Mobile Robot ◽  
Mobile Robots ◽  
Motion Control ◽  
High Speed ◽  
Ultrasonic Sensor ◽  
Sensor System ◽  
Motion Control System ◽  
Speed Sensor ◽  
Working Space

The article deals with the development of a high-speed sensor system for a mobile robot, used in conjunction with an intelligent method of planning trajectories in conditions of high dynamism of the working space.

Iterative feedback control based on frequency response model for a six-degree-of-freedom micro-vibration platform

2021 ◽  
pp. 107754632199731
Author(s):  
He Zhu ◽  
Shuai He ◽  
Zhenbang Xu ◽  
XiaoMing Wang ◽  
Chao Qin ◽  
...  
Keyword(s):  
Feedback Control ◽  
Frequency Response ◽  
Control Strategy ◽  
Degree Of Freedom ◽  
Small Displacement ◽  
Response Model ◽  
Parameter Uncertainties ◽  
Micro Vibration ◽  
Six Degree Of Freedom ◽  
Iterative Feedback

In this article, a six-degree-of-freedom (6-DOF) micro-vibration platform (6-MVP) based on the Gough–Stewart configuration is designed to reproduce the 6-DOF micro-vibration that occurs at the installation surfaces of sensitive space-based instruments such as large space optical loads and laser communications equipment. The platform’s dynamic model is simplified because of the small displacement characteristics of micro-vibrations. By considering the multifrequency line spectrum characteristics of micro-vibrations and the parameter uncertainties, an iterative feedback control strategy based on a frequency response model is designed, and the effectiveness of the proposed control strategy is verified by performing integrated simulations. Finally, micro-vibration experiments are performed with a 10 kg load on the platform. The results of these micro-vibration experiments show that after several iterations, the amplitude control errors are less than 3% and the phase control errors are less than 1°. The control strategy presented in this article offers the advantages of a simple algorithm and high precision and it can also be used to control other similar micro-vibration platforms.

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