PENGARUH ARUS DAN WAKTU TERHADAP LAPISAN ZINC PLATING PADA MATERIAL SGD400-D DENGAN MENGGUNAKAN PROSES ELEKTROPLATING

2020 ◽  
Vol 7 (1) ◽  
pp. 32-39
Author(s):  
Ari Setiawan ◽  
Novi Laura Indrayani ◽  
Budi Herawan

This research was conducted to find the ideal current and time used during the plating process, because in every industry the most frequent problems are the thickness that coats the material and the corrosion rate of the material that causes the material to become damaged or no good. This study uses SGD400 carbon steel and zinc as a coating. The research was carried out on a tank containing various kinds of chemical liquids and using electric current as conductivity for the coating media. Analysis using layer thickness measurement using vernier caliper measuring instrument and weight loss method. The results obtained from searching the current and the ideal time using a current of 900 A and a time of 60 minutes is 0.015 mm or 15 μm thick and the SST test (Salt Spray Test) at 72 hours No White Rust and 168 Hours No Red Rust. And good coating results can be seen in microstructure testing using keyence microscope media

2010 ◽  
Vol 154-155 ◽  
pp. 1301-1304 ◽  
Author(s):  
Xiao Ke Yang ◽  
Yun Ying Fan ◽  
Ye Hua Jiang ◽  
Zu Lai Li

This paper mainly focuses on how the silicate liquid composition of chromium-free color passivation affects on passivation result, and confirmes the optimum passivation conditions, and uses two zinc plating system of alkaline and acid deposition. Silicate passivation system is compared with hexavalent chromium passivation technology and the results showed that: the appearance and corrosion resistance of passive films formed on zinc coatings plated with alkaline system are better than samples plated with acid system, and have the same corrosion resistanc with hexavalent chromium passivation. The silicate passivation films can keep 200 hours with no white rust in neutral salt spray test.


1980 ◽  
Vol 8 (1) ◽  
pp. 10-12
Author(s):  
F. C. Brenner

Abstract Tread wear rates during first wear measured by groove depth and weight changes do not always agree. Sometimes, the groove depth method shows a high rate and the weight loss method a low rate. Reported here are experiments designed to determine if grooves show depth changes without wear. Four tires were measured before mounting on a wheel, after mounting and inflation, and after inflation and storage. The mounted and inflated tires showed shallower shoulder grooves and deeper center grooves than the unmounted tires. In a second experiment, tires were measured immediately after a tread wear test and then stored mounted for two weeks before remeasuring. Each groove became deeper, and there was no change in the crown radius of any tire.


2012 ◽  
Vol 9 (4) ◽  
pp. 1746-1752 ◽  
Author(s):  
J. Wilson Sahayaraj ◽  
A. John Amalraj ◽  
Susai Rajendran ◽  
N. Vijaya

The inhibition efficiency (IE) of sodium molybdate (SM) in controlling corrosion of carbon steel in an aqueous solution containing 120 ppm of Cl-, in the absence and presence of Zn2+has been evaluated by weight-loss method. A synergistic effect exists between SM and Zn2+when the concentration of Zn2+is 25 ppm and above. Inhibition efficiencies obtained are greater than 85%. Antagonistic effect exists between SM and Zn2+when the concentration of Zn2+is 10 ppm and below. The SM-Zn2+system shows excellent IE up to third day. Above third day IE decreases. Acceleration of corrosion takes place. Excellent IE is shown at pH 5,7 and 12. At pH 9, IE decreases since Zn2+is precipitated as Zn(OH)2in the bulk of the solution. Polarization study reveals that SM-Zn2+system functions as a mixed inhibitor. FTIR spectra reveal that the protective film consists of Fe2+-SM complex and Zn(OH)2.


2014 ◽  
Vol 1073-1076 ◽  
pp. 2244-2247
Author(s):  
Hu Sun ◽  
Zhi Jun Ning ◽  
Zu Wen Wang ◽  
Zhen Li ◽  
Zhi Guo Wang

Erosion is a main failure of tubings and downhole tools in Changqing gas field. It is necessary to evaluate the erosion rate for the safety of tubing and strings. In this paper, the erosion of P110 steel, in the 0.2%wt guar gum fracturing fluid which contains sands, is investigated by weight loss method in the self-made jet experiment device. It is indicated that the erosion rate increases with the increment of slurry velocity exponentially. When the slurry velocity is in low velocity area, the electrochemical corrosion of dissolved oxygen dominates in erosion mechanism; when slurry velocity increases into middle velocity area, the weight loss is controlled by the synergism of corrosion-erosion; and when the slurry velocity increases into high velocity area, the weight loss rate is dominantly depended on erosion of particles. The results can provide guidelines for large-scale fracturing work of Changqing gas fields.


2002 ◽  
Vol 67 (11) ◽  
pp. 777-782 ◽  
Author(s):  
Dragutin Drazic ◽  
Jovan Popic

By combining electrochemical corrosion rate measurements and spectrophotometric analysis of the electrolyte it was shown that at room temperature chromium dissolves in deaerated 0.1M Na2SO4 + H2SO4 (pH1) solution as Cr(II) and Cr(III) ions in he ratio Cr(II):Cr(III)?7:1. This process was stable over 4h without any detectable change. The total corrosion rate of chromium calculated from the analytical data is about 12 times higher, than that determined electrochemically by cathodic Tafel line extrapolation to the corrosion potential. This finding was confirmed by applying the weight-loss method for the determination of the corrosion rate. This enormous difference between these experimentally determined corrosion rates can be explained by the rather fast, "anomalous" dissolution process proposed by Kolotyrkin and coworkers (chemical reaction of Cr with H2O molecules) occurring simultaneously with the electrochemical corrosion process.


2016 ◽  
Vol 12 (1) ◽  
pp. 27
Author(s):  
Maria Erna ◽  
Emriadi Emriadi ◽  
Admin Alif ◽  
Syukri Arief

The thermodynamic properties and characterizations of corrosion inhibition of chitosan nano-particles on the surface of mild steel in peat water media had been studied using weight loss method at temperatures of 30 - 50 <sup>o</sup>C. Steel surfaces were characterized by FT-IR spectra and SEM-EDS morphology photos. The research found that the value of DG<sup>o </sup>approaching -40 kJmol<sup>-</sup><sup>1</sup>. The negative value of Gibbs free energy shows that the adsorption of inhibitor molecules on the surface of mild steel was achemisorption and it occurred spontaneously. Meanwhile, the values of DH<sup>o </sup>is also negative confirming that the adsoprtion of inhibitor molecules is an exothermic process. The value of DS<sup>o </sup>obtained is positive, it indicates hat the inhibitor molecules were adsorbed spontaneously on the mild steel surface. The analysis on mild steel surfaces hows that the nano-particle chitosan was adsorbed on the steel surface to form the complex compounds.


2014 ◽  
Vol 11 (4) ◽  
pp. 1577-1582
Author(s):  
Baghdad Science Journal

The corrosion behavior of copper and carbon steel in 1M concentration of hydrochloric acid (HCl) and sulphuric acid (H2SO4) has been studied. The corrosion inhibition of copper and carbon steel in 1M concentration of hydrochloric acid (HCl) and sulphuric acid (H2SO4) by Ciprofloxacin has been investigated. Specimens were exposed in the acidic media for 7 hours and corrosion rates evaluated by using the weight loss method. The effect of temperature (from 283 ºK to 333 ºK), pH (from 1to 6), inhibitor concentration (10-4 to 10-2) has been studied. It was observed that sulphuric acid environment was most corrosive to the metals because of its oxidizing nature, followed by hydrochloric acid. The rate of metal dissolution increased with increasing exposure time. Corrosion rates of carbon steel in the acidic media found to be higher.


2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
O. Sotelo-Mazón ◽  
C. Cuevas-Arteaga ◽  
J. Porcayo-Calderón ◽  
V.M. Salinas Bravo ◽  
G. Izquierdo-Montalvo

Corrosion resistance of pure Fe, Cr, and Ni materials exposed in NaVO3molten salt at 700°C was evaluated in static air during 100 hours. The corrosion resistance was determined using potentiodynamic polarization, open circuit potential, and lineal polarization resistance. The conventional weight loss method (WLM) was also used during 100 hours. The electrochemical results showed that Fe and Cr have a poor corrosion resistance, whereas pure Ni showed the best corrosion performance, which was supported by the passive layer of NiO formed on the metallic surface and the formation of Ni3V2O8during the corrosion processes, which is a refractory compound with a higher melting point than that of NaVO3, which reduces the corrosivity of the molten salt. Also, the behavior of these materials was associated with the way in which their corresponding oxides were dissolved together with their type of corrosion attack. Through this study, it was confirmed that when materials suffer corrosion by a localized processes such as pitting, the WLM is not reliable, since a certain amount of corrosion products can be kept inside the pits. The corroded samples were analyzed through scanning electron microscopy.


2021 ◽  
Author(s):  
Jian Sun ◽  
Xinyue Wang ◽  
huajing Gao ◽  
Feng Chen ◽  
Xing-Bao Wang ◽  
...  

By adding different proportions of N-buthylimidazole and carboxyethylthiosuccinic acid (CETSA), three hybrid systems of ionic liquids were synthesized and named ILHS1, ILHS2 and ILHS3. By using weight loss method, electrochemical...


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