scholarly journals An Experimental Investigation of the Convective Heat Transfer on a Small Helicopter Rotor with Anti-Icing and De-Icing Test Setups

Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 96
Author(s):  
Abdallah Samad ◽  
Eric Villeneuve ◽  
Caroline Blackburn ◽  
François Morency ◽  
Christophe Volat

Successful icing/de-icing simulations for rotorcraft require a good prediction of the convective heat transfer on the blade’s surface. Rotorcraft icing is an unwanted phenomenon that is known to cause flight cancelations, loss of rotor performance and severe vibrations that may have disastrous and deadly consequences. Following a series of experiments carried out at the Anti-icing Materials International Laboratory (AMIL), this paper provides heat transfer measurements on heated rotor blades, under both the anti-icing and de-icing modes in terms of the Nusselt Number (Nu). The objective is to develop correlations for the Nu in the presence of (1) an ice layer on the blades (NuIce) and (2) liquid water content (LWC) in the freestream with no ice (NuWet). For the sake of comparison, the NuWet and the NuIce are compared to heat transfer values in dry runs (NuDry). Measurements are reported on the nose of the blade-leading edge, for three rotor speeds (Ω) = 500, 900 and 1000 RPM; a pitch angle (θ) = 6°; and three different radial positions (r/R), r/R = 0.6, 0.75 and 0.95. The de-icing tests are performed twice, once for a glaze ice accretion and another time for rime ice. Results indicate that the NuDry and the NuWet directly increased with V∝, r/R or Ω, mainly due to an increase in the Reynolds number (Re). Measurements indicate that the NuWet to NuDry ratio was always larger than 1 as a direct result of the water spray addition. NuIce behavior was different and was largely affected by the ice thickness (tice) on the blade. However, the ice acted as insulation on the blade surface and the NuIce to NuDry ratio was always less than 1, thus minimizing the effect of convection. Four correlations are then proposed for the NuDry, the NuWet and the NuIce, with an average error between 3.61% and 12.41%. The NuDry correlation satisfies what is expected from heat transfer near the leading edge of an airfoil, where the NuDry correlates well with Re0.52.

Author(s):  
Elon J. Terrell ◽  
Brian D. Mouzon ◽  
David G. Bogard

Studies of film cooling performance for a turbine airfoil predominately focus on the reduction of heat transfer to the external surface of the airfoil. However, convective cooling of the airfoil due to coolant flow through the film cooling holes is potentially a major contributor to the overall cooling of the airfoil. This study used experimental and computational methods to examine the convective heat transfer to the coolant as it traveled through the film cooling holes of a gas turbine blade leading edge. Experimental measurements were conducted on a model gas turbine blade leading edge composed of alumina ceramic which approximately matched the Biot number of an engine airfoil leading edge. The temperature rise in the coolant from the entrance to the exit of the film cooling holes was measured using a series of internal thermocouples and an external traversing thermocouple probe. A CFD simulation of the model of the leading edge was also done in order to facilitate the processing of the experimental data and provide a comparison for the experimental coolant hole heat transfer. Without impingement cooling, the coolant hole heat transfer was found to account for 50 to 80 percent of the airfoil internal cooling, i.e. the dominating cooling mechanism.


1986 ◽  
Vol 32 (110) ◽  
pp. 12-19 ◽  
Author(s):  
Jouko Launiainen ◽  
Markku Lyyra

AbstractThe rate of ice growth and heat transfer during a stationary wet-growth icing was studied, based on wind-tunnel experiments of Reynolds numbers of I04 to 105, and air temperatures of 0°C to –13°C. The convective heat-transfer coefficient, a quantity of primary importance entering the heat-balance equation of a freezing surface, was found to depend strongly on the liquid water content in the air (or rather, on the impinging water flow on the surface). The convective heat-transfer coefficient was considered theoretically and the dependence is thought to be caused by an increase in the surface roughness and, especially, by an effect of the impinging water droplets on viscous sub-layers and on turbulent heat transfer near the icing boundary. The above evaluation allows us to calculate an accretion efficiency for each icing condition.


Author(s):  
R. W. Radomsky ◽  
K. A. Thole

High freestream turbulence along a gas turbine airfoil and strong secondary flows along the endwall have both been reported to significantly increase convective heat transfer. This study superimposes high freestream turbulence on the naturally occurring secondary flow vortices to determine the effects on the flowfield and the endwall convective heat transfer. Measured flowfield and heat transfer data were compared between low freestream turbulence levels (0.6%) and combustor simulated turbulence levels (19.5%) that were generated using an active grid. These experiments were conducted using a scaled-up, first stage stator vane geometry. Infrared thermography was used to measure surface temperatures on a constant heat flux plate placed on the endwall surface. Laser Doppler velocimeter (LDV) measurements were performed of all three components of the mean and fluctuating velocities of the leading edge horse-shoe vortex. The results indicate that the mean flowfields for the leading edge horseshoe vortex were similar between the low and high freestream turbulence cases. High turbulence levels in the leading edge-endwall juncture were attributed to a vortex unsteadiness for both the low and high freestream tubulence cases. While, in general, the high freestream turbulence increased the endwall heat transfer, low augmentations were found to coincide with the regions having the most intense vortex motions.


Aerospace ◽  
2021 ◽  
Vol 8 (2) ◽  
pp. 53
Author(s):  
Abdallah Samad ◽  
Eric Villeneuve ◽  
François Morency ◽  
Christophe Volat

In-flight icing affects helicopter performance, limits its operations, and reduces safety. The convective heat transfer is an important parameter in numerical icing simulations and state-of-the-art icing/de-icing codes utilize important computing resources when calculating it. The BEMT–RHT and UVLM–RHT offer low- and medium-fidelity approaches to estimate the rotor heat transfer (RHT). They are based on a coupling between Blade element momentum theory (BEMT) or unsteady vortex lattice method (UVLM), and a CFD-determined heat transfer correlation. The latter relates the Frossling number (Fr) to the Reynolds number (Re) and effective angle of attack (αEff). In a series of experiments carried out at the Anti-icing Materials International Laboratory (AMIL), this paper serves as a proof of concept of the proposed correlations. The objective is to propose correlations for the experimentally measured rotor heat transfer data. Specifically, the Frx is correlated with the Re and αEff in a similar form as the proposed CFD-based correlations. A fixed-wing setup is first used as a preliminary step to verify the heat transfer measurements of the icing wind tunnel (IWT). Tests are conducted at α = 0°, for a range of 4.76 × 105 ≤ Re ≤ 1.36 × 106 and at 10 non-dimensional surface wrap locations − 0.62 ≤ (S/c) ≤ + 0.87. Later, a rotor setup is used to build the novel heat transfer correlation, tests are conducted at two pitch angles ((θ) = 0° and 6°) for a range of rotor speeds (500 RPM ≤ (Ω) ≤ 1500 RPM), three different radial positions ((r/R) = 0.6, 0.75 and 0.95), and 0 ≤ S/c ≤ + 0.58. Results indicate that the fixed-wing Frx at the stagnation point was in the range of literature experimental data, and within 8% of fully turbulent CFD simulations. The FrAvg also agrees with CFD predictions, with an average discrepancy of 1.4%. For the rotor, the Ω caused a similar increase of Frx for the tests at θ = 0° and those at θ = 6°. Moreover, the Frx behavior changed significantly with r/R, suggesting the αEff had a significant effect on the Frx. Finally, the rotor data are first correlated with Rem (at each S/c) for θ = 0° to establish the correlation parameters, and a term for the αEff is then added to also account for the tests at θ = 6°. The correlations fit the data with an error between 2.1% and 14%, thus justifying the use of a coupled approach for the BEMT–RHT and UVLM–RHT.


1990 ◽  
Vol 112 (3) ◽  
pp. 497-503 ◽  
Author(s):  
C. Camci ◽  
T. Arts

The present paper deals with an experimental convective heat transfer investigation around a film-cooled, high-pressure gas turbine rotor blade mounted in a stationary, linear cascade arrangement. The measurements were performed in the von Karman Institute Isentropic Light Piston Compression Tube facility. The test blade was made of Macor glass ceramic and was instrumented with thin film gages. The coolant flow was ejected simultaneously through the leading edge (three rows of holes), the suction side (two rows of holes), and the pressure side (one row of holes). The effects of overall mass weight ratio, coolant to free-stream temperature ratio, and free-stream turbulence were successively investigated.


2000 ◽  
Vol 122 (4) ◽  
pp. 699-708 ◽  
Author(s):  
R. W. Radomsky ◽  
K. A. Thole

High free-stream turbulence along a gas turbine airfoil and strong secondary flows along the endwall have both been reported to increase convective heat transfer significantly. This study superimposes high free-stream turbulence on the naturally occurring secondary flow vortices to determine the effects on the flowfield and the endwall convective heat transfer. Measured flowfield and heat transfer data were compared between low free-stream turbulence levels (0.6 percent) and combustor simulated turbulence levels (19.5 percent) that were generated using an active grid. These experiments were conducted using a scaled-up, first-stage stator vane geometry. Infrared thermography was used to measure surface temperatures on a constant heat flux plate placed on the endwall surface. Laser-Doppler Velocimetry (LDV) measurements were performed of all three components of the mean and fluctuating velocities of the leading edge horseshoe vortex. The results indicate that the mean flowfields for the leading edge horseshoe vortex were similar between the low and high free-stream turbulence cases. High turbulence levels in the leading edge–endwall juncture were attributed to a vortex unsteadiness for both the low and high free-stream turbulence cases. While, in general, the high free-stream turbulence increased the endwall heat transfer, low augmentations were found to coincide with the regions having the most intense vortex motions. [S0889-504X(00)00704-2]


1986 ◽  
Vol 32 (110) ◽  
pp. 12-19 ◽  
Author(s):  
Jouko Launiainen ◽  
Markku Lyyra

AbstractThe rate of ice growth and heat transfer during a stationary wet-growth icing was studied, based on wind-tunnel experiments of Reynolds numbers of I04 to 105, and air temperatures of 0°C to –13°C. The convective heat-transfer coefficient, a quantity of primary importance entering the heat-balance equation of a freezing surface, was found to depend strongly on the liquid water content in the air (or rather, on the impinging water flow on the surface). The convective heat-transfer coefficient was considered theoretically and the dependence is thought to be caused by an increase in the surface roughness and, especially, by an effect of the impinging water droplets on viscous sub-layers and on turbulent heat transfer near the icing boundary. The above evaluation allows us to calculate an accretion efficiency for each icing condition.


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