scholarly journals Particle-Size-Dependent Anticorrosion Performance of the Si3N4-Nanoparticle-Incorporated Electroless Ni-P Coating

Coatings ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 9
Author(s):  
Dhani Ram Dhakal ◽  
Yuwaraj K. Kshetri ◽  
Bina Chaudhary ◽  
Tae-Ho Kim ◽  
Soo Wohn Lee ◽  
...  
Keyword(s):  
Active Sites ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Corrosion And Wear ◽  
Second Phase ◽  
Low Carbon ◽  
Wear Resistant ◽  
Additive Particles ◽  
Average Size ◽  
20 Nm

Electroless Nickel–Phosphorus (Ni-P) coating is recognized mostly for its outstanding corrosion and wear-resistant behavior. The intrinsic corrosion and wear-resistant properties of Ni-P-based coating could be further upgraded by incorporating appropriate second-phase additive particles into the coating matrix. However, such properties of the Ni-P-based coating greatly rely on the surface and microstructural evolution arising with the co-deposition of the additive particles. In this study, submicron Si3N4 (average size ~200 nm) and nano Si3N4 (average size ~20 nm) particles were incorporated while depositing a Ni-P alloy in a low-carbon steel substrate to develop the Ni-P-Si3N4 composites through the electroless coating method. The 20 nm Si3N4-incorporated composite coating constituted fewer defects such as cavities and micropores on the surface, but such defects significantly appeared on the surface of the composite after the incorporation of 200 nm Si3N4 nanoparticles. Subsequently, the composite Ni-P-Si3N4, developed with the co-deposition of 20 nm nanoparticles, is enriched with enhanced anticorrosion characteristics compared with the composite developed with 200 nm nanoparticles. The enhancement of anticorrosion behavior was attributed mainly to the Si3N4 nanoparticles that covered the substantial volume of the coating and led to inhibit the formation of corrosion active sites such as defects and metallic Ni phase.

Study on the Effect of Sm2O3 Particle on Crystal Grain Size and Inclusion of Low Carbon Steel

2012 ◽  
Vol 524-527 ◽  
pp. 2049-2055
Author(s):  
Jun Peng ◽  
Yang Bing Li ◽  
Jian Wang ◽  
Rui Hua Guo ◽  
Sheng Li An ◽  
...  
Keyword(s):  
Grain Size ◽  
Phase Particle ◽  
Low Carbon Steel ◽  
Second Phase ◽  
Low Carbon ◽  
Improve Performance ◽  
Steel Product ◽  
Rare Earth Alloy ◽  
Average Size ◽  
Level 2

The second phase particle in steel can refine crystal grain and improve performance of steel products. In the paper, how Sm2O3 particle affecting on inclusion and crystal grain size of steel product was studied by adding Sm2O3 particle into steel. The result shows the Sm2O3 particle will not agglomerate and the content of inclusion in steel will not increase when the particle size is lower than 1.47μm while the content of inclusion will increase obviously when the size is higher than 3.41μm. The Sm2O3 particle can combine with sulfide inclusion and deoxided product, which has the same function as adding rare earth alloy into steel partially. So the Sm2O3 particle can refine the size of crystal grain of cast structure. The degree of crystal grain was reduced from level 2 to level 4-4.5 and the average size of crystal grain was reduced from 180μm to 90-75μm. And it can also reduce the size of crystal grain of rolled structure. The degree was reduced from level 6.5 to level 11 and it will decrease with increasing of adding content of Sm2O3 particle. The best economic and technical norms can be got when the l size of Sm2O3 particle is 1.47μm and the adding content is 0.5% of the content of metal.

Effects of Dipping Pretreatment on the Flame Deposition of Carbon Nanostructure on the Low Carbon Steel Substrate

2013 ◽  
Vol 734-737 ◽  
pp. 2269-2272
Author(s):  
Hong Mei Zhu ◽  
Shu Mei Lei ◽  
Tong Chun Kuang
Keyword(s):  
Nitric Acid ◽  
Carbon Steel ◽  
Acid Solution ◽  
Carbon Nanofibers ◽  
Carbon Nanoparticles ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Carbon Nanostructure ◽  
Flame Method

In this paper, a low carbon steel was used as the substrate to prepare the carbon nanostructural materials by the oxygen-acetylene flame method. The experimental results show that the composite products including nodular carbon nanoparticles and amorphous carbon were obtained on the substrate after a mechanical polishing pretreatment. Comparatively, the short tubular carbon nanofibers with the diameter of around 100 nm were deposited on the substrate pretreated by dipping in the concentrated nitric acid solution. The possible mechanism for the growth of such carbon nanofibers was discussed.

Morphology and Mechanical Properties of a Composite Coating by Electrostatic Dry Spray Method

2021 ◽  
Vol 886 ◽  
pp. 168-174
Author(s):  
Mohanad N. Al-Shroofy ◽  
Hanna A. Al-Kaisy ◽  
Rabab Chalaby
Keyword(s):  
Composite Coating ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Spray Coating ◽  
Manufacturing Cost ◽  
Low Carbon ◽  
Spray Method ◽  
Coating Layers ◽  
Al Powder ◽  
Electrostatic Spray

Powder spray coating was used for many applications such as paint decoration and protection against corrosive environments. The electrostatic spray method is used to lower the manufacturing cost and the environmental effect during the production process. It is done by electrostatic device and spray gun to create a layer on the substrate to play a protective role. Different dry powders were mixed to form a composite mixture consisted of Al2O3 and SiC or ZrSiO4 with Al powder as a binder. The powders mixture was deposited by electrostatic spray technique with a high voltage of 15 kV on a low carbon steel substrate of (40 x 10 x 4) mm in dimensions. Two groups of mixtures were used to form the coating layers. Powders of Al2O3 with (20 and 40) weight percent (wt%) of SiC as the first group and (20 and 40) wt% of ZrSiO4 as the second group were used. 5 wt% of Al powder was added as a binder, and the samples were heat treated at 900 C° for 2 hours. A detailed characterization of the composite coating layers was performed using XRD, SEM, and EDX, as well as, micro-hardness measurements. The obtained surface composite layers were smooth and having good particle distribution which leads to enhance roughness values (Ra). Furthermore, the hardness increased with increasing the amount of carbide and zirconia, and the obtained layers show no presence of defects or cracks.

Relations of Low-Carbon Steel Surface Layer Hardness of Hard Facing and Welding Techniques

2010 ◽  
Vol 34-35 ◽  
pp. 1338-1342
Author(s):  
Zheng Guan Ni
Keyword(s):  
Wear Resistance ◽  
Carbon Steel ◽  
Steel Surface ◽  
Surface Hardness ◽  
Low Carbon Steel ◽  
Surface Electrode ◽  
Low Carbon ◽  
Wear Resistant ◽  
Cladding Layer ◽  
Carbon Steel Surface

through super-hard wear-resistant surface electrode surfacing D707 in Low-carbon steel. We have analysis the effect of welding process parameters and post-weld heat treatment process on low carbon steel surface hardness of cladding layer. The experimental results show that: after quenching hardness value no significant change; But after annealing the hardness value decreased and after annealing the crystal grain of the underlying tissues uniformization become tiny. micro-hardness testing is carried out in the weld cross-section, we have find out that from the base metal to the cladding layer the surface hardness values is getting higher and higher, while the indentation is getting smaller and smaller. Because hardness is a measure of wear resistance materials, thus it can indirectly show that when low-carbon steel surface electrode in the super-hard wear-resistant surfacing welding layer, it can improve the surface hardness of low carbon steel and improve wear resistance of low carbon steel surface.

Applying FeAl coating on the low carbon steel substrate through self-propagation high temperature synthesis (SHS) process

2016 ◽  
Vol 286 ◽  
pp. 383-387 ◽  
Author(s):  
S. Mohammadkhani ◽  
E. Jajarmi ◽  
H. Nasiri ◽  
J. Vahdati-Khaki ◽  
M. Haddad-Sabzevar
Keyword(s):  
High Temperature ◽  
Carbon Steel ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Temperature Synthesis ◽  
High Temperature Synthesis

scholarly journals The Microstructure of Annealed Galfan Coating on Steel Substrate

2012 ◽  
Vol 57 (2) ◽  
pp. 517 ◽  
Author(s):  
M. Żelechower ◽  
J. Kliś ◽  
E. Augustyn ◽  
J. Grzonka ◽  
D. Stróż ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Electron Diffraction ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Alloy Coating ◽  
Annealed Sample ◽  
Low Carbon ◽  
Interface Area ◽  
Two Phase ◽  
Al Content

The Microstructure of AnnealedGalfanCoating on Steel SubstrateThe commercially availableGalfancoating containing 5-7wt.% of Al deposited on the low carbon steel substrate by hot dipping has been examined with respect to the microstructure of the coating/substrate interface area. The application of several experimental techniques (SEM/EDS, XRD, TEM/AEM/EDS/ED) allowed demonstrating the two-phase structure of the alloy coating in non-treated, commercially availableGalfansamples: Zn-rich pre-eutectoidηphase grains are surrounded by lamellar eutectics ofβ-Al andη-Zn. The transition layer between the alloy coating and steel substrate with the considerably higher Al content (SEM/EDS, TEM/EDS) has been found in both non-treated and annealed samples (600°C/5 minutes). Only the monoclinic FeAl3Znxphase however was revealed in the annealed sample (TEM/electron diffraction) remaining uncertain the presence of the orthorhombic Fe2Al5Znxphase, reported by several authors.

Fatigue life of steel 40Kh specimens after wear-resistant surfacing with a sublayer of low-carbon steel

2021 ◽  
Vol 2021 (3) ◽  
pp. 2-8
Author(s):  
І.О. Ryabtsev ◽  
◽  
V.V. Knysh ◽  
A.A. Babinets ◽  
S.O. Solovej ◽  
...  
Keyword(s):  
Fatigue Life ◽  
Carbon Steel ◽  
Low Carbon Steel ◽  
Steel 40Kh ◽  
Low Carbon ◽  
Wear Resistant

Preparation and characterization of pulsed electrodeposited cobalt–graphene nanocomposite coatings

2019 ◽  
Vol 233 (12) ◽  
pp. 2469-2477 ◽  
Author(s):  
R Raveen ◽  
J Yoganandh ◽  
S SathieshKumar ◽  
N Neelakandeswari
Keyword(s):  
Steel Substrate ◽  
Research Work ◽  
Low Carbon Steel ◽  
Trisodium Citrate ◽  
Nanocomposite Coating ◽  
Industrial Applications ◽  
Nanocomposite Coatings ◽  
Low Carbon ◽  
Mechanical And Tribological Properties ◽  
Graphene Nanocomposite

Cobalt–graphene nanocomposite coatings possess unique mechanical and tribological properties which attract researchers to explore its potential for various industrial applications. This research work presents the investigation on cobalt–graphene nanocomposite coatings, with two different graphene compositions cobalt–graphene (0.15 and 0.45 wt%) prepared by pulsed electrodeposition from aqueous bath involving cobalt chloride, trisodium citrate, and citric acid on low carbon steel substrate. Studies on coating morphology, microhardness, tribological characteristics such as wear and corrosion for the cobalt–graphene nanocomposite coatings were reported. Cobalt–graphene (0.45 wt%) nanocomposite coating which exhibits low wear rate in all load conditions due to the self-lubricating property of graphene and cobalt–graphene (0.15 wt%) nanocomposite coating shows higher corrosion resistance due to its layered cauliflower surface morphology.

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