scholarly journals Numerical Analysis of an Electroless Plating Problem in Gas–Liquid Two-Phase Flow

Fluids ◽  
2021 ◽  
Vol 6 (11) ◽  
pp. 371
Author(s):  
Po-Yi Wu ◽  
Olivier Pironneau ◽  
Po-Shao Shih ◽  
ChengHeng Robert Kao
Keyword(s):  
Electroless Plating ◽  
Moving Boundary ◽  
Simulation Method ◽  
Two Dimensions ◽  
Hydrogen Gas ◽  
Two Phase ◽  
Micro Channels ◽  
Characteristic Finite Element ◽  
Flux Boundary Conditions ◽  
Set Up

Electroless plating in micro-channels is a rising technology in industry. In many electroless plating systems, hydrogen gas is generated during the process. A numerical simulation method is proposed and analyzed. At a micrometer scale, the motion of the gaseous phase must be addressed so that the plating works smoothly. Since the bubbles are generated randomly and everywhere, a volume-averaged, two-phase, two-velocity, one pressure-flow model is applied. This fluid system is coupled with a set of convection–diffusion equations for the chemicals subject to flux boundary conditions for electron balance. The moving boundary due to plating is considered. The Galerkin-characteristic finite element method is used for temporal and spatial discretizations; the well-posedness of the numerical scheme is proved. Numerical studies in two dimensions are performed to validate the model against earlier one-dimensional models and a dedicated experiment that has been set up to visualize the distribution of bubbles.

scholarly journals In-Line Analysis of Diffusion Processes in Micro Channels by Long Distance Raman Photometric Measurement Technology—A Proof of Concept Study

Micromachines ◽  
2021 ◽  
Vol 12 (2) ◽  
pp. 116
Author(s):  
Julian Deuerling ◽  
Shaun Keck ◽  
Inasya Moelyadi ◽  
Jens-Uwe Repke ◽  
Matthias Rädle
Keyword(s):  
Numerical Aperture ◽  
Spot Size ◽  
Measuring System ◽  
Optical Systems ◽  
Measurement Technology ◽  
Long Distance ◽  
Measuring Point ◽  
Acetone Concentration ◽  
Micro Channels ◽  
Set Up

This work presents a novel method for the non-invasive, in-line monitoring of mixing processes in microchannels using the Raman photometric technique. The measuring set-up distinguishes itself from other works in this field by utilizing recent state-of-the-art customized photon multiplier (CPM) detectors, bypassing the use of a spectrometer. This addresses the limiting factor of integration times by achieving measuring rates of 10 ms. The method was validated using the ternary system of toluene–water–acetone. The optical measuring system consists of two functional units: the coaxial Raman probe optimized for excitation at a laser wavelength of 532 nm and the photometric detector centered around the CPMs. The spot size of the focused laser is a defining factor of the spatial resolution of the set-up. The depth of focus is measured at approx. 85 µm with a spot size of approx. 45 µm, while still maintaining a relatively high numerical aperture of 0.42, the latter of which is also critical for coaxial detection of inelastically scattered photons. The working distance in this set-up is 20 mm. The microchannel is a T-junction mixer with a square cross section of 500 by 500 µm, a hydraulic diameter of 500 µm and 70 mm channel length. The extraction of acetone from toluene into water is tracked at an initial concentration of 25% as a function of flow rate and accordingly residence time. The investigated flow rates ranged from 0.1 mL/min to 0.006 mL/min. The residence times from the T-junction to the measuring point varies from 1.5 to 25 s. At 0.006 mL/min a constant acetone concentration of approx. 12.6% was measured, indicating that the mixing process reached the equilibrium of the system at approx. 12.5%. For prototype benchmarking, comparative measurements were carried out with a commercially available Raman spectrometer (RXN1, Kaiser Optical Systems, Ann Arbor, MI, USA). Count rates of the spectrophotometer surpassed those of the spectrometer by at least one order of magnitude at identical target concentrations and optical power output. The experimental data demonstrate the suitability and potential of the new measuring system to detect locally and time-resolved concentration profiles in moving fluids while avoiding external influence.

Two-Phase Flow and Heat Transfer in Rectangular Micro-Channels

2003 ◽  
Author(s):  
Weilin Qu ◽  
Seok-Mann Yoon ◽  
Issam Mudawar
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Flow Pattern ◽  
Two Phase Flow ◽  
Flow Patterns ◽  
Heat Sinks ◽  
Phase Flow ◽  
Micro Channel ◽  
Two Phase ◽  
Micro Channels

Knowledge of flow pattern and flow pattern transitions is essential to the development of reliable predictive tools for pressure drop and heat transfer in two-phase micro-channel heat sinks. In the present study, experiments were conducted with adiabatic nitrogen-water two-phase flow in a rectangular micro-channel having a 0.406 × 2.032 mm cross-section. Superficial velocities of nitrogen and water ranged from 0.08 to 81.92 m/s and 0.04 to 10.24 m/s, respectively. Flow patterns were first identified using high-speed video imaging, and still photos were then taken for representative patterns. Results reveal that the dominant flow patterns are slug and annular, with bubbly flow occurring only occasionally; stratified and churn flow were never observed. A flow pattern map was constructed and compared with previous maps and predictions of flow pattern transition models. Annual flow is identified as the dominant flow pattern for conditions relevant to two-phase micro-channel heat sinks, and forms the basis for development of a theoretical model for both pressure drop and heat transfer in micro-channels. Features unique to two-phase micro-channel flow, such as laminar liquid and gas flows, smooth liquid-gas interface, and strong entrainment and deposition effects are incorporated into the model. The model shows good agreement with experimental data for water-cooled heat sinks.

scholarly journals Study of the Effect of Centrifugal Force on Rotor Blade Icing Process

2017 ◽  
Vol 2017 ◽  
pp. 1-9 ◽  
Author(s):  
Zhengzhi Wang ◽  
Chunling Zhu
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Force ◽  
Rotor Blade ◽  
Flow Direction ◽  
Three Dimensional ◽  
Simulation Method ◽  
Two Phase ◽  
Numerical Simulation Method ◽  
Calculation Results ◽  
Flow Field Characteristics

In view of the rotor icing problems, the influence of centrifugal force on rotor blade icing is investigated. A numerical simulation method of three-dimensional rotor blade icing is presented. Body-fitted grids around the rotor blade are generated using overlapping grid technology and rotor flow field characteristics are obtained by solving N-S equations. According to Eulerian two-phase flow, the droplet trajectories are calculated and droplet impingement characteristics are obtained. The mass and energy conservation equations of ice accretion model are established and a new calculation method of runback water mass based on shear stress and centrifugal force is proposed to simulate water flow and ice shape. The calculation results are compared with available experimental results in order to verify the correctness of the numerical simulation method. The influence of centrifugal force on rotor icing is calculated. The results show that the flow direction and distribution of liquid water on rotor surfaces change under the action of centrifugal force, which lead to the increasing of icing at the stagnation point and the decreasing of icing on both frozen limitations.

Pump Performance Improvement by Restraining Back Flow in Screw-Type Centrifugal Pump

2005 ◽  
Vol 127 (4) ◽  
pp. 755-762 ◽  
Author(s):  
Yasushi Tatebayashi ◽  
Kazuhiro Tanaka ◽  
Toshio Kobayashi
Keyword(s):  
Pressure Fluctuations ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Simple Method ◽  
Back Flow ◽  
Pump Performance ◽  
Impeller Outlet ◽  
Pump Head ◽  
The Difference ◽  
Set Up

The authors have been investigating the various characteristics of screw-type centrifugal pumps, such as pressure fluctuations in impellers, flow patterns in volute casings, and pump performance in air-water two-phase flow conditions. During these investigations, numerical results of our investigations made it clear that three back flow regions existed in this type of pump. Among these, the back flow from the volute casing toward the impeller outlet was the most influential on the pump performance. Thus the most important factor to achieve higher pump performance was to reduce the influence of this back flow. One simple method was proposed to obtain the restraint of back flow and so as to improve the pump performance. This method was to set up a ringlike wall at the suction cover casing between the impeller outlet and the volute casing. Its effects on the flow pattern and the pump performance have been discussed and clarified to compare the calculated results with experimental results done under two conditions, namely, one with and one without this ring-type wall. The influence of wall’s height on the pump head was investigated by numerical simulations. In addition, the difference due to the wall’s effect was clarified to compare its effects on two kinds of volute casing. From the results obtained it can be said that restraining the back flow of such pumps was very important to achieve higher pump performance. Furthermore, another method was suggested to restrain back flow effectively. This method was to attach a wall at the trailing edge of impeller. This method was very useful for avoiding the congestion of solids because this wall was smaller than that used in the first method. The influence of these factors on the pump performance was also discussed by comparing simulated calculations with actual experiments.

An experimental study of two-phase convection in micro-channels with impinging FC-72 jets

2014 ◽  
Vol 67 (1-2) ◽  
pp. 159-167 ◽  
Author(s):  
Liang-Han Chien ◽  
Wun-Rong Liao ◽  
Han-Yang Liu
Keyword(s):  
Experimental Study ◽  
Two Phase ◽  
Micro Channels

scholarly journals Robust H∞ Control of STMDs Used in Structural Systems by Hardware in the Loop Simulation Method

Actuators ◽  
2020 ◽  
Vol 9 (3) ◽  
pp. 55
Author(s):  
Huseyin Aggumus ◽  
Rahmi Guclu
Keyword(s):  
Natural Frequencies ◽  
Experimental Studies ◽  
Mr Damper ◽  
Simulation Method ◽  
Control Element ◽  
Structural Systems ◽  
Hardware In The Loop ◽  
Building Model ◽  
Mass Damper ◽  
Set Up

This paper investigated the performance of a semi-active tuned mass damper (STMD) on a multi-degree of freedom (MDOF) building model. A magnetorheological (MR) damper was used as a control element that provided semi-activity in the STMD. The Hardware in the Loop Simulation (HILS) method was applied to mitigate the difficulty and expense of experimental studies, as well as to obtain more realistic results from numerical simulations. In the implementation of this method for the STMD, the MR damper was set up experimentally, other parts of the system were modeled as computer simulations, and studies were carried out by operating these two parts simultaneously. System performance was investigated by excitation with two different acceleration inputs produced from the natural frequencies of the MDOF building. Additionally, a robust H ∞ controller was designed to determine the voltage transmitted to the MR damper. The results showed that the HILS method could be applied successfully to STMDs used in structural systems, and robust H ∞ controls improve system responses with semi-active control applications. Moreover, the control performance of the MR damper develops with an increase in the mass of the STMD.

scholarly journals Meshless Local Petrov–Galerkin Formulation of Inverse Stefan Problem via Moving Least Squares Approximation

2019 ◽  
Vol 24 (4) ◽  
pp. 101
Author(s):  
A. Karami ◽  
Saeid Abbasbandy ◽  
E. Shivanian
Keyword(s):  
Free Boundary ◽  
Least Squares ◽  
Boundary Problem ◽  
Moving Boundary ◽  
Two Dimensions ◽  
Three Dimensions ◽  
Moving Least Squares ◽  
Heaviside Step Function ◽  
Mlpg Method ◽  
Mls Approximation

In this paper, we study the meshless local Petrov–Galerkin (MLPG) method based on the moving least squares (MLS) approximation for finding a numerical solution to the Stefan free boundary problem. Approximation of this problem, due to the moving boundary, is difficult. To overcome this difficulty, the problem is converted to a fixed boundary problem in which it consists of an inverse and nonlinear problem. In other words, the aim is to determine the temperature distribution and free boundary. The MLPG method using the MLS approximation is formulated to produce the shape functions. The MLS approximation plays an important role in the convergence and stability of the method. Heaviside step function is used as the test function in each local quadrature. For the interior nodes, a meshless Galerkin weak form is used while the meshless collocation method is applied to the the boundary nodes. Since MLPG is a truly meshless method, it does not require any background integration cells. In fact, all integrations are performed locally over small sub-domains (local quadrature domains) of regular shapes, such as intervals in one dimension, circles or squares in two dimensions and spheres or cubes in three dimensions. A two-step time discretization method is used to deal with the time derivatives. It is shown that the proposed method is accurate and stable even under a large measurement noise through several numerical experiments.

Heat Exchange Calculation of a Regenerative Air Heater with Numerical Simulation Method

2013 ◽  
Vol 860-863 ◽  
pp. 1416-1419
Author(s):  
Ri Guang Wei ◽  
Zhen Xiao Qu ◽  
Jian Qiang Gao
Keyword(s):  
Numerical Simulation ◽  
Simulation Method ◽  
Calculation Model ◽  
Design Parameters ◽  
Practical Calculation ◽  
Air Preheater ◽  
Air Heater ◽  
Pulverized Coal Boiler ◽  
Set Up ◽  
Coal Boiler

According to the structure and working principle of rotary air preheater,the heat transfer calculation model is set up with reasonable simplification. Combining with the design parameters of the rotary air preheater of a 400 t/h pulverized coal boiler unit ,the results of practical calculation show that the said thermodynamic calculation method not only has higher precision of calculation,but also can get the temperature distributions of the gas, air and heat surface in each cross-section of the rotary air preheater. The result of numerical simulation calculation tallies well with the original designed data. It can be used for the heat calculation both two-sectorial and three-sectorial air heater; it can be used for performance analysis of the regenerative air heater.

scholarly journals Two Phase Separation using Liquid Level Control System using PLC and SCADA

2019 ◽  
Vol 9 (2) ◽  
pp. 2389-2391
Keyword(s):  
Supervisory Control ◽  
Programmable Logic ◽  
Level Control ◽  
Fluid Level ◽  
Two Phase ◽  
Two Fluids ◽  
Control Framework ◽  
Set Up ◽  
The Individual ◽  
Fluid Levels

Activity of the plant requires a great deal of work and human asset and requires a ton of diligent work and persistence as the individual needs to take note of every single an incentive at various occasions by taking readings physically. With the advancement of Industrial Automation, fluid level control framework has been generally utilized in different fields. In this paper, in light of PLC a control framework is set up by PID calculation and this control framework can alter two diverse fluid levels consequently. On the off chance that there are two distinct kinds of fluids with various densities in an equivalent tank and so as to isolate those two fluids, Level control framework dependent on SCADA and PLC is actualized. This framework satisfies splendidly the need of various fluid level control framework in industry, and it brings advantageous and exact for controlling. The proposed framework gives the fluid Level control, with the assistance of Programmable Logic Controllesr (PLCs), and Supervisory Control and Data Acquisition (SCADA).

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