scholarly journals In Situ 3D-µ-Tomography on Particle-Reinforced Light Metal Matrix Composite Materials under Creep Conditions

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 1034
Author(s):  
Bettina Camin ◽  
Lennart Hansen

In transportation light metal matrix composites (L-MMCs) are used increasingly due to their improved creep resistance even at higher application temperatures. Therefore, the creep behavior and failure mechanisms of creep loaded particle reinforced L-MMCs have been investigated intensively. Until now, creep damage analyses are usually performed ex situ by means of interrupted creep experiments. However, ex situ methods do not provide sufficient information about the evolution of creep damage. Hence, in situ synchrotron X-ray 3D-µ-tomography investigations were carried out enabling time and space resolved studies of the damage mechanisms in particle-reinforced titanium- and aluminum-based metal matrix composites (MMCs) during creep. The 3D-data were visualized and existing models were applied, specifying the phenomenology of the damage in the early and late creep stages. During the early stages of creep, the damage is determined by surface diffusion in the matrix or reinforcement fracture, both evolving proportionally to the macroscopic creep curve. In the late creep stages the damage mechanisms are quite different: In the Al-MMC, the identified mechanisms persist proportional to creep strain. In contrast, in the titanium-MMC, a changeover to the mechanism of dislocation creep evolving super-proportionally to creep strain occurs.

2019 ◽  
Vol 28 (1) ◽  
pp. 162-168 ◽  
Author(s):  
C. Rajaravi ◽  
B. Gobalakrishnan ◽  
P. R. Lakshminarayanan

AbstractThe effect of pouring temperatures of an ex situ (Al/SiCp) and in situ (Al/TiB2) metal matrix composites (MMCs) synthesized using stir casting method were studied. The Al/SiCp composite were fabricated by mixing of 6wt.% of SiCp into cast A356 aluminium alloy melt and poured at diverse pouring temperatures (730∘C, 750∘C and 770∘C). The Al/TiB2 MMCs were obtained by melting A356 aluminium alloy and mixing of KBF4 and K2TiF6 precursor salts whose stoichiometric ratio composition corresponds to 6wt.% of TiB2 reinforcement and other parameters were constant (stirring speed 300 RPM and holding time 30 minutes). The composite melt was poured into the permanent mould with varied pouring temperatures (800∘C, 820∘C and 840∘C). Coarser and homogenous SiC particles were presented in the Al/SiCp MMCs, whereas, finer and uniformly distributed TiB2 particles were appeared at the MMCs of Al/TiB2. The mechanical properties viz. tensile strength, fracture toughness and hardness of Al/SiCp and Al/TiB2 MMCs were experimentally determined as per the ASTM standards and compared. Higher tensile and fracture strength were occurred at the MMCs of Al/TiB2 as compared to Al/SiCp MMCs and base alloy of aluminium as well. Maximum hardness was attained at the pouring temperatures of 820∘C and 750∘C in the MMCs of Al/ TiB2 and Al/SiCp, respectively.


Author(s):  
Yifeng Xiong ◽  
Wenhu Wang ◽  
Ruisong Jiang ◽  
Kunyang Lin ◽  
Mingwei Shao

The in-situ TiB2/7050Al composites is a new kind of particle reinforced metal matrix composites (PRMMCs) with superior properties such as low density, improved strength and increased wear resistance. At present, the study of PRMMCs is focused on the ex-situ SiCp/Al composites, which has been researched from material preparation process to machinability. To the new kind in-situ TiB2/7050Al MMCs, few papers have been published on the cutting performance and finite element method (FEM) simulation. This work involves study on the chip formation and FEM simulation in cutting in-situ TiB2/7050Al MMCs. The orthogonal cutting experiments were carried out in our study. The chip geometric shapes, cutting forces and shear angle were investigated. Meanwhile, the cutting simulation model was established by applying Abaqus-Explicit method to have a deep insight of the chip formation process and mechanisms. The results show that the saw-tooth chips were common found under either low or high cutting speed and small or large feed rate. The mechanisms of chip formation included plastic deformation, adiabatic shear, shear slip and crack extension.


2018 ◽  
Vol 60 (12) ◽  
pp. 1221-1224 ◽  
Author(s):  
Balachandran Gobalakrishnan ◽  
P. Ramadoss Lakshminarayanan ◽  
Raju Varahamoorthi

2019 ◽  
Vol 61 (8) ◽  
pp. 779-786
Author(s):  
Bellamballi Munivenkatappan Muthami Selvan ◽  
Veeramani Anandakrishnan ◽  
Muthukannan Duraiselvam ◽  
Sivaraj Sundarameenakshi

1989 ◽  
Vol 111 (1) ◽  
pp. 99-105 ◽  
Author(s):  
Z. G. Zhu ◽  
G. J. Weng

A multiaxial theory of creep deformation for particle-strengthened metal-matrix composites is derived. This derivation is based on the observation that there are two major sources of creep resistance in such a system. The first, or metallurgical effect, arises from the increased difficulty of dislocation motion in the presence of particles and is accounted for by a size- and concentration dependent constitutive equation for the matrix. The second, or mechanics effect, is due to the continuous transfer of stress from the ductile matrix to the hard particles and the corresponding stress redistribution is also incorporated in the derivation. Both power-law creep and exponential creep in the matrix, each involving the transient as well as the steady state, are considered. The constitutive equations thus derived can provide the development of creep strain of the composite under a combined stress. The multiaxial theory is also simplified to a uniaxial one, whose explicit stress-creep strain-time relations at a given concentration of particles are also given by a first- and second-order approximation. The uniaxial theory is used to predict the creep deformation of an oxide-strengthened cobalt, and the results are in reasonably good agreement with the experiment. Finally, it is demonstrated that a simple metallurgical approach without considering the stress redistribution between the two constituent phases, or a simple mechanics approach without using a modified constitutive equation for the metal matrix, may each underestimate the creep resistance of the composite, and, therefore, it is important that both factors be considered in the formulation of such a theory.


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