scholarly journals Cost Modeling and Evaluation of Direct Metal Laser Sintering with Integrated Dynamic Process Planning

2020 ◽  
Vol 13 (1) ◽  
pp. 319
Author(s):  
Lei Di ◽  
Yiran Yang
Keyword(s):  
Additive Manufacturing ◽  
Process Planning ◽  
Dynamic Process ◽  
Laser Sintering ◽  
Small Scale ◽  
Total Production ◽  
Direct Metal Laser Sintering ◽  
Study Results ◽  
Wide Range ◽  
The Cost

Additive manufacturing technologies have been adopted in a wide range of industries such as automotive, aerospace, and consumer products. Currently, additive manufacturing is mainly used for small-scale, low volume productions due to its limitations such as high unit cost. To enhance the scalability of additive manufacturing, it is critical to evaluate and preferably reduce the cost of adopting additive manufacturing for production. The current literature on additive manufacturing cost mainly adopts empirical approaches and does not sufficiently explore the cost-saving potentials enabled by leveraging different process planning algorithms. In this article, a mathematical cost model is established to quantify the different cost components in the direct metal laser sintering process, and it is applicable for evaluating the cost performance when adopting dynamic process planning with different layer-wise process parameters. The case study results indicate that 12.73% of the total production cost could be potentially reduced when applying the proposed dynamic process planning algorithm based on the complexity level of geometries. In addition, the sensitivity analysis results suggest that the raw material price and the overhead cost are the two key cost drivers in the current additive manufacturing market.

scholarly journals Digital Modeling Accuracy of Direct Metal Laser Sintering Process

2020 ◽  
Vol 22 (2) ◽  
pp. 123
Author(s):  
T. Dmitriyev ◽  
S. Manakov
Keyword(s):  
Additive Manufacturing ◽  
Main Idea ◽  
Strength Properties ◽  
Laser Sintering ◽  
Direct Metal Laser Sintering ◽  
Real Model ◽  
Digital Modeling ◽  
Critical Issues ◽  
Metal 3D Printing ◽  
The Cost

Products obtained by metal additive manufacturing have exceptional strength properties that can be compared with forged parts, and in some cases, even surpass them. Also, the cost and time of parts manufacture are reduced by two or even three times. Because of this, today’s leading corporations in the field of aerospace industry introducing this technology to its production. To avoid loss of funds and time, the processes of additive manufacturing should be predictable. Simufact Additive is specialized software for additive manufacturing process simulation is dedicated to solving critical issues with metal 3D printing, including significantly reducing distortion; minimize residual stress to avoid failures; optimize the build-up orientation and the support structures. It also enables us to compare simulated parts with the printed sample or measure it as a reference. In other words, the simulated deformations can be estimated concerning the reference geometry. The current work aims to study the deformation of the sample during the Direct Metal Laser Sintering (DMLS) process made from Maraging Steel MS1. Simufact Additive software was used to simulate the printing process. The main idea is to compare the results of the simulation and the real model. EOS M290 metal 3D printer was used to make a test specimen.

scholarly journals A Threat of Farmers’ Suicide and the Opportunity in Organic Farming for Sustainable Agricultural Development in India

2019 ◽  
Vol 11 (8) ◽  
pp. 2400 ◽  
Author(s):  
Karthikeyan Mariappan ◽  
Deyi Zhou
Keyword(s):  
Organic Farming ◽  
Tamil Nadu ◽  
Agricultural Development ◽  
Small Scale ◽  
Conventional Farming ◽  
Wide Range ◽  
Significant Difference ◽  
Small Scale Farmers ◽  
The Cost ◽  
Input Cost

Agriculture is the main sources of income for humans. Likewise, agriculture is the backbone of the Indian economy. In India, Tamil Nadu regional state has a wide range of possibilities to produce all varieties of organic products due to its diverse agro-climatic condition. This research aimed to identify the economics and efficiency of organic farming, and the possibilities to reduce farmers’ suicides in the Tamil Nadu region through the organic agriculture concept. The emphasis was on farmers, producers, researchers, and marketers entering the sustainable economy through organic farming by reducing input cost and high profit in cultivation. A survey was conducted to gather data. One way analysis of variance (ANOVA) has been used to test the hypothesis regards the cost and profit of rice production. The results showed that there was a significant difference in profitability between organic and conventional farming methods. It is very transparent that organic farming is the leading concept of sustainable agricultural development with better organic manures that can improve soil fertility, better yield, less input cost and better return than conventional farming. The study suggests that by reducing the cost of cultivation and get a marginal return through organic farming method to poor and small scale farmers will reduce socio-economic problems such as farmers’ suicides in the future of Indian agriculture.

scholarly journals Mechanical properties comparison of Ti6Al4V produced by different technologies under static load conditions

2019 ◽  
Vol 290 ◽  
pp. 08010
Author(s):  
Karolina Karolewska ◽  
Bogdan Ligaj
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Ti6al4v Alloy ◽  
Direct Metal Laser Sintering ◽  
Static Tests ◽  
Rolling Method ◽  
Manufacturing Techniques ◽  
Materials Used

The most commonly used technology among the additive manufacturing is Direct Metal Laser Sintering (DMLS). This process is based on selective laser sintering (SLS). The method gained its popularity due to the possibility of producing metal parts of any geometry, which would be difficult or impossible to obtain by the use of conventional manufacturing techniques. Materials used in the elements manufacturing process are: titanium alloys (e.g. Ti6Al4V), aluminium alloy AlSi10Mg, etc. Elements printed from Ti6Al4V titanium alloy find their application in many industries. Details produced by additive technology are often used in medicine as skeletal, and dental implants. Another example of the DMLS elements use is the aerospace industry. In this area, the additive manufacturing technology produces, i.a. parts of turbines. In addition to the aerospace and medical industries, DMLS technology is also used in motorsport for exhaust pipes or the gearbox parts. The research objects are samples for static tests. These samples were made of Ti6Al4V alloy by the DMLS method and the rolling method from a drawn rod. The aim of the paper is the mechanical properties comparative analysis of the Ti6Al4V alloy produced by the DMLS method under static loading conditions and microstructure analysis of this material.

scholarly journals Process Optimization Variables for Direct Metal Laser Sintering

2015 ◽  
Vol 15 (4) ◽  
pp. 38-51 ◽  
Author(s):  
Ż. A. Mierzejewska
Keyword(s):  
Selective Laser Sintering ◽  
Minimum Energy ◽  
Systems Design ◽  
Laser Sintering ◽  
Physical Models ◽  
Cad Model ◽  
Direct Metal Laser Sintering ◽  
3D Cad ◽  
Short Period ◽  
Wide Range

AbstractManufacturing is crucial to creation of wealth and provision of quality of life. Manufacturing covers numerous aspects from systems design and organization, technology and logistics, operational planning and control. The study of manufacturing technology is usually classified into conventional and non-conventional processes. As it is well known, the term "rapid prototyping" refers to a number of different but related technologies that can be used for building very complex physical models and prototype parts directly from 3D CAD model. Among these technologies are selective laser sintering (SLS) and direct metal laser sintering (DMLS). RP technologies can use wide range of materials which gives possibility for their application in different fields. RP has primary been developed for manufacturing industry in order to speed up the development of new products (prototypes, concept models, form, fit, and function testing, tooling patterns, final products - direct parts). Sintering is a term in the field of powder metallurgy and describes a process which takes place under a certain pressure and temperature over a period of time. During sintering particles of a powder material are bound together in a mold to a solid part. In selective laser sintering the crucial elements pressure and time are obsolete and the powder particles are only heated for a short period of time. SLS uses the fact that every physical system tends to achieve a condition of minimum energy. In the case of powder the partially melted particles aim to minimize their in comparison to a solid block of material enormous surface area through fusing their outer skins. Like all generative manufacturing processes laser sintering gains the geometrical information out of a 3D CAD model. This model is subdivided into slices or layers of a certain layer thickness. Following this is a revolving process which consists of three basic process steps: recoating, exposure, and lowering of the build platform until the part is finished completely.

scholarly journals Economic indicators of production of semi-hard and hard cheeses in small capacity dairies in Serbia

2020 ◽  
Vol 65 (3) ◽  
pp. 283-296
Author(s):  
Dragan Milic ◽  
Danica Glavas-Trbic ◽  
Mirela Tomas-Simin ◽  
Vladislav Zekic ◽  
Tihomir Novakovic ◽  
...  
Keyword(s):  
Dairy Products ◽  
Production Costs ◽  
Economic Indicators ◽  
Small Scale ◽  
Total Production ◽  
Labor Costs ◽  
Milk Processing ◽  
Processing Plants ◽  
The Cost ◽  
Small Capacity

Animal husbandry has a longstanding tradition in Serbia, and the production of milk and dairy products has a rich legacy. Cow?s milk is used in the manufacture of all kinds of dairy products. Annual global cheese production is about 20 million tons, with cattle milk cheeses produced in large-scale processing plants constituting about 80% of that production. In Serbia, leaders of milk production are small family dairy farms, which contribute 92% of total production, while dairies with large capacity dominate in milk processing. There are 211 milk processing plants of varying capacities in Serbia. The largest amounts of milk are processed by dairy plants 'Imlek' and 'Subotica', while 188 small-scale dairies process 20% of total milk. The subject of this paper is the analysis of the economic indicators of production of semi-hard and hard cheeses in small-capacity dairies in Serbia. To determine the level and structure of production costs of dairy products, the analytical calculation method of per unit processing costs has been used. The study has revealed that the cost price of semi-hard and hard cheeses in small-capacity dairies amounts to 3.33 ?/kg. With 90.83% in the structure of total costs of processing the milk into cheese, the cost of raw materials has the largest share, followed by labor costs with 6.54%. For small-capacity dairies to be able to compete with larger dairies, both in product quality and price, it is crucial to continuously monitor and minimize production costs.

Effect of Build Direction in Direct Metal Laser Sintering (DMLS) of Inconel 718 on Microstructure and Mechanical Behavior

2019 ◽  
Author(s):  
Sachin Alya ◽  
Chaitanya Vundru ◽  
Ramesh Singh ◽  
Khushahal Thool ◽  
Indradev Samajdar ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Mechanical Behavior ◽  
Inconel 718 ◽  
Laser Sintering ◽  
Thermal Gradients ◽  
Layer By Layer ◽  
Direct Metal Laser Sintering ◽  
Powder Bed ◽  
Grain Orientations ◽  
End Use

Abstract Additive manufacturing (AM) technology is gaining enormous popularity in the manufacturing industries. The continuous improvements made in the AM processes features development of 3D metallic prototypes as well as fully functional end-use components. Direct Metal Laser Sintering (DMLS) is a pre-placed powder bed based technique, in which a thin layer of powder is place over the build tray and the areas need to be sintered are exposed to the laser. In the current work the microstructural and mechanical behavior of Inconel 718 parts produced by DMLS are investigated. As the DMLS produces parts in a layer by layer fashion, the orientation of parts with respect to the build direction is an important criterion. Microstructure and mechanical properties of the produce differs depending upon the orientation. This paper emphasize on the variation of grain sizes and grain orientations developed in the components built with different orientations. Another common issue with the additive manufacturing is the development of the residual stresses in the components arising due to the differential thermal gradients experienced during processing. The variation of the residual stress generated in the produced parts has also been characterized and modeled.

Game Theoretic Modelling Approach for Optimizing Direct Metal Laser Sintering Process Parameters Using Artificial Neural Network

2020 ◽  
Author(s):  
Suchana Jahan ◽  
Hazim El-Mounayri
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
Laser Sintering ◽  
Optimization Techniques ◽  
Direct Metal Laser Sintering ◽  
Game Theoretic ◽  
Artificial Neural ◽  
Modelling Approach

Abstract Additive Manufacturing, also known as Rapid Prototyping and 3D Printing is a three-dimensional fabrication process, executed by adding materials in layers. Among many different classes of AM processes, Direct Metal Laser Sintering is a widely used metal part manufacturing method. The design, planning and implementation of overall DMLS process and its process parameters are yet to be optimized. To be able to render minimum defects as well as higher quantity of production, it is essential to apply ever developing computer technologies, data storage capabilities and optimization techniques. Typically, the defects on any 3D printed part can alter mechanical properties and shorten its durability. To minimize the defects and produce good quality parts at a mass level, has been a challenge in additive manufacturing industry. In this paper, a framework is presented to utilize game theoretic modelling approach to optimize DMLS process parameters. Online monitoring of DMLS process can identify defects of printed layers and correlate them with temperature signatures. An Artificial Neural Network is trained to predict printing defects and process parameters. predicted model can be further used in a game theoretic playoff matrix to identify the most optimal combination or configuration of DMLS process parameters to minimize defects and maximize the production quantity. The proposed method can also be applied in different domains of additive and advanced manufacturing.

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