scholarly journals Analytical Model of a Multi-Step Straightening Process for Linear Guideways Considering Neutral Axis Deviation

Symmetry ◽  
2018 ◽  
Vol 10 (8) ◽  
pp. 316 ◽  
Author(s):  
Yongquan Zhang ◽  
Hong Lu ◽  
He Ling ◽  
Yang Lian ◽  
Mingtian Ma

The cross-sectional shape of a linear guideway has been processed before the straightening process. The cross-section features influence not only the position of the neutral axis, but also the applied and residual stresses along the longitudinal direction, especially in a multi-step straightening process. This paper aims to present an analytical model based on elasto-plastic theory and three-point reverse bending theory to predict straightening stroke and longitudinal stress distribution during the multi-step straightening process of linear guideways. The deviation of the neutral axis is first analyzed considering the asymmetrical features of the cross-section. Owing to the cyclic loading during the multi-step straightening process, the longitudinal stress curves are then calculated using the linear superposition of stresses. Based on the cross-section features and the superposition of stresses, the bending moment is corrected to improve the predictive accuracy of the multi-step straightening process. Finite element analysis, as well as straightening experiments, have been performed to verify the applicability of the analytical model. The proposed approach can be implemented in the multi-step straightening process of linear guideways with similar cross-sectional shape to improve the straightening accuracy.

2019 ◽  
Vol 7 (4) ◽  
pp. 5-8
Author(s):  
Linar Sabitov ◽  
Ilnar Baderddinov ◽  
Anton Chepurnenko

The article considers the problem of optimizing the geometric parameters of the cross section of the belts of a trihedral lattice support in the shape of a pentagon. The axial moment of inertia is taken as the objective function. Relations are found between the dimensions of the pentagonal cross section at which the objective function takes the maximum value. We introduce restrictions on the constancy of the consumption of material, as well as the condition of equal stability. The solution is performed using nonlinear optimization methods in the Matlab environment.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Easir Arafat Papon ◽  
Anwarul Haque ◽  
Muhammad Ali Rob Sharif

Purpose This paper aims to develop a numerical model of bead spreading architecture of a viscous polymer in fused filament fabrication (FFF) process with different nozzle geometry. This paper also focuses on the manufacturing feasibility of the nozzles and 3D printing of the molten beads using the developed nozzles. Design/methodology/approach The flow of a highly viscous polymer from a nozzle, the melt expansion in free space and the deposition of the melt on a moving platform are captured using the FLUENT volume of fluid (VOF) method based computational fluid dynamics code. The free surface motion of the material is captured in VOF, which is governed by the hydrodynamics of the two-phase flow. The phases involved in the numerical model are liquid polymer and air. A laminar, non-Newtonian and non-isothermal flow is assumed. Under such assumptions, the spreading characteristic of the polymer is simulated with different nozzle-exit geometries. The governing equations are solved on a regular stationary grid following a transient algorithm, where the boundary between the polymer and the air is tracked by piecewise linear interface construction (PLIC) to reconstruct the free surface. The prototype nozzles were also manufactured, and the deposition of the molten beads on a flatbed was performed using a commercial 3D printer. The deposited bead cross-sections were examined through optical microscopic examination, and the cross-sectional profiles were compared with those obtained in the numerical simulations. Findings The numerical model successfully predicted the spreading characteristics and the cross-sectional shape of the extruded bead. The cross-sectional shape of the bead varied from elliptical (with circular nozzle) to trapezoidal (with square and star nozzles) where the top and bottom surfaces are significantly flattened (which is desirable to reduce the void spaces in the cross-section). The numerical model yielded a good approximation of the bead cross-section, capturing most of the geometric features of the bead with a reasonable qualitative agreement compared to the experiment. The quantitative comparison of the cross-sectional profiles against experimental observation also indicated a favorable agreement. The significant improvement observed in the bead cross-section with the square and star nozzles is the flattening of the surfaces. Originality/value The developed numerical algorithm attempts to address the fundamental challenge of voids and bonding in the FFF process. It presents a new approach to increase the inter-bead bonding and reduce the inter-bead voids in 3D printing of polymers by modifying the bead cross-sectional shape through the modification of nozzle exit-geometry. The change in bead cross-sectional shape from elliptical (circular) to trapezoidal (square and star) cross-section is supposed to increase the contact surface area and inter-bead bonding while in contact with adjacent beads.


Author(s):  
W. P. Munsell, Jr.

Abstract Researchers have attempted to evaluate the likelihood of hip fracture as a function of an engineering concept called the moment of inertia, as applied to the cross-sectional area of hip bones. While the premise is sound, the results have been disappointing. Although several authors have acknowledged that errors may arise in the current methods investigators employ to determine the cross section moment of inertia (CSMI), none have looked critically at the sources, or even the magnitude, of those errors. This paper evaluates the nature of the error that can be introduced by the use of one-dimensional bone mineral density scans to estimate the CSMI and quantifies its impact on predictive calculations. In addition, this paper presents an improved method for approximating the mechanical section properties of highly complex cross sections. The factors affecting the accuracy of the proposed method are tested, and its error rate is also quantified. The method employs a two-dimensional analysis of digital images of the subject cross section and does not require extensive user expertise or investment in expensive finite element analysis programs to implement. The limited file space necessary to install the required code means that standard smart phones could be used to directly evaluate the most complex cross section in the field.


1973 ◽  
Vol 51 (9) ◽  
pp. 685-690 ◽  
Author(s):  
R. N. O'Brien ◽  
M. B. Hocking ◽  
P. McOrmond ◽  
K. R. Thornton

The rates of erythrocyte settling have been investigated in round and square cross-section tubes, vertically; and at nine different angles; and with the square tubes flat and on edge, to a minimum of 15° from the horizontal. Apparent settling rates increased as the angle from the horizontal decreased. Real settling rates (vertical settling rates) increased sharply on decreasing the angle from the horizontal, to a maximum at about 60°, and then decreased less abruptly for the shallower angles. The cross-sectional shape of the tube did not significantly affect the settling rates of erythrocytes. Settling in inclined tubes proceeds fast enough to permit clinical erythrocyte settling rate (E.S.R.) tests to be carried out in 10 min in place of the usual 60 min. If the standard E.S.R. test rack deviates as little as 5° from the vertical it can cause the observed settling rates to double relative to readings obtained on a vertical rack.


2003 ◽  
Vol 127 (2) ◽  
pp. 122-129 ◽  
Author(s):  
Michael M. Bernitsas ◽  
Bhineka M. Kristanto

The LargeE Admissible Perturbation (LEAP) methodology is developed further to solve static stress redesign problems. The static stress general perturbation equation, which expresses the unknown nodal stresses of the objective structure in terms of the baseline structure stresses, is derived first. This equation depends on the redesign variables for each element or group of elements; namely, the cross-sectional area and moment of inertia, and the distance between the neutral axis and the outer fiber of the cross section. This equation preserves the shape of the cross section in the redesign process. LEAP enables the designer to redesign a structure to achieve specifications on modal properties, static displacements, forced response amplitudes, and static stresses. LEAP is implemented in code RESTRUCT which post-processes the FEA results of the baseline structure. Changes on the order of 100% in the above performance particulars and in redesign variables can be achieved without repetitive finite element (FE) analyses. Several numerical applications on a simple cantilever beam and an offshore tower are used to verify the LEAP algorithm for stress redesign.


2012 ◽  
Vol 441 ◽  
pp. 713-716
Author(s):  
Mizue Kuriyagawa ◽  
Koh Hei Nitta

The mechanical yielding and necking behaviors of metallocene-catalyzed high density polyethylenes were investigated from a structural point of view. In particular the natural draw ratio was investigated with different crosshead speeds, molecular weights, and the cross-section shapes of sample specimens. We proposed a structural model for explaining the necking formation in addition to the molecular weight and the cross-sectional shape dependences of the natural draw ratio.


Author(s):  
А. Г. Дибир ◽  
А. А. Кирпикин ◽  
Н. И. Пекельный

In airplane building and helicopter engineering a bulb angle bar  an angle bar with a bulb at the end of a wall are widespread. They are better than a simple angle bar, since they have higher critical stresses under compression more than the proportionality limit. They are better than T bar, as T bar are fastened with two rows of rivets, which impairs tightness. Bulb angle bar are better than Z bar. The latter are higher, which reduces the structural height of the cross section and increases the load on the panel and usually have an excess cross-sectional area. Bulb angle bars are widely used in the structure of metal fuselages of airplanes and helicopters, in the tail boom of helicopters, in the wing and tail unit of light aircraft, in flaps, ailerons and rudders. However, modern the bulb angle bar have a significant drawback.When a bulb angle bar is loaded by a transverse load from the skin in the wing structure, tail unit, fuselage, except of normal stresses from bending of the stringer with attached skin, supported by ribs or frames, additional normal and shear torsional stresses arise. This torsion is caused by the fact that the lateral load is not applied at the center of the bend. Additional stresses reduce the service life and tightness of the structure in this place. An altered cross-sectional shape of the bulb is proposed for use in light aircraft panels to increase their strength and service life. The change in shape had a significant impact on the location of the center of the bend in the cross section. The determination of the position of the center of the bend in the balloncube was carried out using the Wagner model with walls not working for shear stresses. The modified cross-sectional shape of the bulbogon allowed to reduce the level of residual stresses after the panels were assembled, to rationally transfer the load from the casing to the stringer and to improve the technology of their assembly in the panels. It is recommended to drill holes for rivets in the stringer in the middle of the entire width of its shelf, taking into account the wall.A modified cross-sectional shape of a corner with bulb is proposed for use in light aircraft panels. The change in shape had a significant impact on the location of the center of the bend in the cross section. This made it possible to reduce the level of residual stresses after the assembly of the panels, to rationally transfer the load from the casing to the stringer and to improve the technology of their assembly.


2021 ◽  
Vol 41 ◽  
pp. 05005
Author(s):  
Wignyo Hadriyanto ◽  
Lukita Wardani ◽  
Christina Nugrohowati ◽  
Ananto Alhasyimi ◽  
Rachmat Sriwijaya ◽  
...  

The effectiveness of endodontic file preparation depends, among others, on the material, geometric shape, and the drive system. This study aimed to analyze the effect of cross-sectional, pitch, and rotational speed on cyclic fatigue and deflection of NiTi files using finite element analyses. A total of 18 NiTi endodontic rotary instruments ProTaper Gold F2 #25.08 and Hyflex CM #25.04 (n=9) modeling were designed using Autodesk software. Subjects were divided into two groups, the design group of square and convex triangles. Static simulation was then carried out to each group with force on the instrument’s tip by 1N, 2N, and 3N. The file’s cycling fatigue was analyzed at rotating speeds of 200 rpm, 300 rpm, and 400. The data were analyzed by using the three-way Analysis of variance (ANOVA) test followed by LSD (p< 0.05). The results showed the cross-sectional shape and force effect on the deflection value and cyclic fatigue received by the endodontic files (p< 0.05). The convex triangle design presented the lowest cyclic fatigue than square. The convex triangular cross-section design showed a higher deflection value than the square cross-section design.


1966 ◽  
Vol 33 (4) ◽  
pp. 881-887 ◽  
Author(s):  
Bruno A. Boley

It is shown in this paper that the thermal stress in a beam or plate cannot exceed the value kαEΔT, where ΔT is the maximum instantaneous temperature excursion in a cross section, and k is a coefficient dependent on the shape of the cross section. A simple general formula for k is found, and results for several special cases of practical interest are given. For rectangular beams (suitably oriented) and for plates, for example, k = 4/3. For any section, k = 1 if the thermal moment is zero; simplifications also occur if the thermal force is zero. The corresponding results for beam deflections are also carried out: The maximum deflection cannot exceed the value kδ kδ′αLΔT, where kδ and kδ′ are coefficients depending respectively on the cross-sectional shape and on the end conditions. For example, for rectangular cross sections, kδ = 3/4; and for a simply supported beam, kδ′ = 1/8.


2020 ◽  
Vol 11 (2) ◽  
pp. 5-18
Author(s):  
O. A Bogomolova ◽  
A. V Zhidelev

The article presents the analysis results of influence of shape and dimensions of cross-section, laying depth of mine, cross-section shape and dimensions of underground mine on the daylight surface settlement of undermined territory depending on the different numerical values of the soil lateral pressure coefficient of the surrounding soil. The numerical solution was obtained in an elastic setting using the computer programs «FEA» and «Stability». In the calculations, the elastic modulus of the enclosing rocks is taken equal to the dimensionless constant E /γ H = 500 (where γ; H are the rocks volumetric weight and laying depth of mine), therefore, the numerical values of the vertical displacements gained as a result of the calculations are also dimensionless. This approach is convenient for both quantitative and qualitative analysis, because not only specific values of vertical displacements are considered, but also change patterns of their values depending on changes in the numerical values of the variables of the calculated parameters. Assuming that the displacements in the linear formulation of the problem are inversely proportional to the elastic modulus, their magnitudes can be determined for any other value of E . It was established the vertical displacements of earth’s surface points located above the mine, provided that the depth of its laying is more than 15.2 m and the dimensions of the cross section are greater than 4×4 m, significantly depend on the shape of the cross section and the lateral pressure coefficient of the surrounding rock. In addition, smaller vertical precipitation of the daylight surface corresponds to an underground mine having an exotic and «non-technological» cross section in the deltoid form. Therefore, the problem arises is to obtain such an optimal cross-sectional shape of the mine that would ensure the minimum precipitation of the earth's surface. The cross-sectional shape of the mine must be as “technological" as possible according to its advancement. The subject of further research is the solution of these problems.


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