Non-Hydrolyzed Resins for Organic-Inorganic Hybrid Coatings

2016 ◽  
pp. 105-135
Author(s):  
Stefan Holberg
Keyword(s):  
Protective Coatings ◽  
Sol Gel ◽  
Hybrid Coatings ◽  
Industrial Scale ◽  
Atmospheric Moisture ◽  
Inorganic Hybrid ◽  
Chemical Structures ◽  
Hydrolysis And Condensation ◽  
Gel Processing ◽  
Area Of Application

This chapter focuses on resins based on non-hydrolyzed, monomeric and polymeric alkoxysilanes. As alternative to classical sol-gel processing, the resins are applied to a surface without a preceding hydrolysis step. Only after application, hydrolysis and condensation of the alkoxysilyl groups occur by means of atmospheric moisture to result cross-linked organic-inorganic hybrid coatings. While the use of non-hydrolyzed silanes is well established, for example by applying polyethyl silicate as binder for zinc-rich anti-corrosive primers, this chapter describes the chemical structures of various novel organic-inorganic hybrid precursors that have significantly extended the area of application to adhesives and scratch-resistant, repellent, or anti-fouling coatings. At present, individual resins are produced and applied at industrial scale in the fields of protective coatings and automotive topcoats.

Non-Hydrolyzed Resins for Organic-Inorganic Hybrid Coatings

2017 ◽  
pp. 771-801 ◽  
Author(s):  
Stefan Holberg
Keyword(s):  
Protective Coatings ◽  
Sol Gel ◽  
Hybrid Coatings ◽  
Industrial Scale ◽  
Atmospheric Moisture ◽  
Inorganic Hybrid ◽  
Chemical Structures ◽  
Hydrolysis And Condensation ◽  
Gel Processing ◽  
Area Of Application

This chapter focuses on resins based on non-hydrolyzed, monomeric and polymeric alkoxysilanes. As alternative to classical sol-gel processing, the resins are applied to a surface without a preceding hydrolysis step. Only after application, hydrolysis and condensation of the alkoxysilyl groups occur by means of atmospheric moisture to result cross-linked organic-inorganic hybrid coatings. While the use of non-hydrolyzed silanes is well established, for example by applying polyethyl silicate as binder for zinc-rich anti-corrosive primers, this chapter describes the chemical structures of various novel organic-inorganic hybrid precursors that have significantly extended the area of application to adhesives and scratch-resistant, repellent, or anti-fouling coatings. At present, individual resins are produced and applied at industrial scale in the fields of protective coatings and automotive topcoats.

Diamond Machinable Sol-Gel Silica Based Hybrid Coatings for High Precision Optical Molds

2010 ◽  
Vol 438 ◽  
pp. 65-72 ◽  
Author(s):  
Andreas Mehner ◽  
Ju An Dong ◽  
Timo Hoja ◽  
Torsten Prenzel ◽  
Yildirim Mutlugünes ◽  
...  
Keyword(s):  
Injection Molding ◽  
High Precision ◽  
Sol Gel ◽  
Processing Parameters ◽  
Hybrid Coatings ◽  
Optical Elements ◽  
Optical Components ◽  
New Approach ◽  
Free Silica ◽  
Gel Processing

The demand for high precision optical elements as micro lens arrays for displays increases continually. Economic mass production of such optical elements is done by replication with high precision optical molds. A new approach for manufacturing such molds was realized by diamond machinable and wear resistant sol-gel coatings. Crack free silica based hybrid coatings from base catalyzed sols from tetraethylorthosilicate (TEOS: Si(OC2H5)4) and methyltriethoxysilane (MTES: Si(CH3)(OC2H5)3) precursors were deposited onto pre-machined steel molds by spin coating process followed by a heat treatment at temperatures up to 800°C. Crack-free multilayer coatings with a total thickness of up to 18 µm were achieved. Micro-machining of these coatings was accomplished by high precision fly cutting with diamond tools. Molds with micro-structured coatings were successfully tested for injection molding of PMMA optical components. The wear resistance of the coatings was successfully tested by injection molding of 1000 PMMA lenses. Hardness and elastic modulus of the coatings were measured by nano indentation. The chemical composition was measured by X-ray photo electron spectroscopy (XPS) as a function of the sol-gel processing parameters.

Sol–gel processing of hybrid nanocomposite protective coatings using experimental design

2013 ◽  
Vol 76 (1) ◽  
pp. 293-301 ◽  
Author(s):  
Akbar Hojjati Najafabadi ◽  
Reza Mozaffarinia ◽  
Hamed Rahimi ◽  
Reza Shoja Razavi ◽  
Ebrahim Paimozd
Keyword(s):  
Experimental Design ◽  
Protective Coatings ◽  
Sol Gel ◽  
Hybrid Nanocomposite ◽  
Gel Processing

Preparation of sol-gel organic-inorganic hybrid coatings for controlled drug release

2018 ◽  
Author(s):  
Flavia Bollino ◽  
Elisabetta Tranquillo ◽  
Federico Barrino ◽  
Michelina Catauro
Keyword(s):  
Drug Release ◽  
Sol Gel ◽  
Controlled Drug Release ◽  
Hybrid Coatings ◽  
Inorganic Hybrid

Organic–inorganic hybrid proton-conducting electrolyte membranes based on sulfonated poly(arylene ether sulfone) and SiO2–SO3H network for fuel cells

2016 ◽  
Vol 29 (9) ◽  
pp. 1037-1048 ◽  
Author(s):  
Yang Liu ◽  
Pengfei Huo ◽  
Jiannan Ren ◽  
Guibin Wang
Keyword(s):  
Mechanical Stability ◽  
Sol Gel ◽  
Proton Exchange ◽  
Methanol Permeability ◽  
Hybrid Membranes ◽  
Covalent Bonds ◽  
Inorganic Hybrid ◽  
Chemical Structures ◽  
Arylene Ether ◽  
Sulfonated Poly

A series of novel organic–inorganic hybrid proton exchange membranes (PEMs) were prepared from the sulfonated poly(arylene ether sulfone) with 4-amino phenyl pendant groups (Am-SPAES), (3-isocyanatopropyl) triethoxysilane (ICPTES), and 3-(trihydroxysilyl) propane-1-sulfonic acid with covalent bonds to form network using a sol-gel method. The obtained cross-linked hybrid membranes (Am-SPAES/I-SiO2-S) displayed excellent solvent resistance and thermal and mechanical stability. The Am-SPAES/I-SiO2-S membranes with cross-linking network exhibited a higher proton conductivity (0.043 S cm−1 at 20°C) than PEMs without covalent bonds (Am-SPAES/SiO2-S) and the swelling ratio maintained below 17.00% even at 100°C. Most importantly, all of the obtained membranes showed considerably lower methanol permeability than that of Nafion 117. In addition, the chemical structures and morphologies of the hybrid membranes were characterized by Fourier transform infrared spectroscopy and scanning electron microscopy, respectively.

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