Optimization of Seat Frame With Dissimilar Materials for Lightweight Materials

Author(s):  
Euy Sik Jeon ◽  
Yeong Jo Ju

High-strength and lightweight methods for vehicle parts include methods such as optimization and application of lightweight materials by reflecting load or material characteristics. Safety regulations have been established in accordance with the loads affecting the vehicle to secure the safety of the vehicle. In order to reduce the weight, high strength materials such as high strength steel (HSS) or high tensile strength steel (AHSS) have been studied. In addition, research on additional lightweight optimization is actively performed by removing parts that do not require high strength or replacing them with plastics. The process of designing a vehicle or part with different properties and considering various loads is costly and time consuming. In order to secure safety and light weight, the authors propose an approximate model for the optimal design of the seat frame that has a direct impact on occupants among the parts of the vehicle, and reduces the development cost, time, and intuitive design through the procedure.

2012 ◽  
Vol 226-228 ◽  
pp. 1597-1603 ◽  
Author(s):  
Jian Guo Yin ◽  
Chu Han Deng ◽  
Yu Guang Fu ◽  
Liu Chi Li

Characterized by light weight and high strength, cold-drawn galvanized cable wires are widely applied in all kinds of prestressed structures and cable structures. Investigation shows that cables are sensitive to corrosion. Severe corrosion of cables results in cable replacement which are costly, and even more, collapse of the whole bridge. In this paper, several tests were carried out to present the crack growth of wire in stress corrosion in different solutions. In particular, as Cl-, OH-, SO42- and NH4+ have major effect on stress corrosion in seawater and acid rain, these four kinds of ions are selected in tests. And all four kinds of corrosive solutions are tested with the concentration of 1.5 bsp and 3 bsp respectively. Effects on ultimate tensile strength and sensitivity of cable wires are different for each of chosen ions, and the increasing concentration for the same solution would drop ultimate tensile strength and the modulus of cable wires.


Concrete, one of the most universally accepted construction material, exhibits higher values of compressive strength, but the same cannot be said in terms of its tensile strength. This is the prime explanation for the setback of this construction material, to be used in place of achieving a higher tensile strength. Different endeavors have been made to improve the overall tensile strength of concrete by using diverse materials. These materials were used either as a form of replacement of its main constituents, or simply as an addition to the other constituents. Out of all such materials, the use of different types of fibers, added a definite proportion of tensile strength without actually altering the configuration of the concrete blocks to a larger extent. Also, in some cases the density of the concrete is a one of the influencing parameters in structural elements and this study is based on the optimization of fibers as a replacement of the Ordinary Portland cement (OPC) along with the use of different industrial waste by products i.e., mineral admixtures and also the light weight aggregates in order to reduce the self weight of the concrete. In this study, an attempt will be made to investigate the mechanical properties of M60 grade high strength fiber reinforced light weight aggregate concrete.


2019 ◽  
Vol 7 (2) ◽  
pp. 82-89
Author(s):  
Haider A. Ibrahim ◽  
Mohammed Mahdi ◽  
Basim H. Hashim

This study aims to progress brittleness of the high strength lightweight aggregate concrete (HSLWAC) by using Porcelinite stone as light weight aggregates and silica fume with water cement ratio 0.28 to give 41.34 MPa compressive strength at 28-days and reinforced with carbon fibers. Fifteen mixtures using in this work with three various lengths of (5mm, 10mm, and 20mm), five mixes for every length with volume fractions (0.25%, 0.5%, 1.0%, 1.5%, and 2%) of carbon fibers. The slump test, compression strength, flexural strength, splitting tensile strength, and modulus of elasticity were investigated to determine the mechanical properties of (HSLWAC). The density of reference (HSLWAC) that was get through the experimental work was (1835 Kg/m3) at (28) days. The results shown that at general, the brittleness of (HSLWAC) improved with increased the content and length of carbon fibers, The optimum properties was for mix (L5) of 20mm length and 2% of carbon fibers of 45.44 MPa, 3.21MPa ,and 6.97MPa for compression strength, flexural strength, splitting tensile strength respectively.


2015 ◽  
Vol 15 (2) ◽  
pp. 59-64 ◽  
Author(s):  
Z. Kwak ◽  
S. Rzadkosz ◽  
A. Garbacz-Klempka ◽  
M. Perek-Nowak ◽  
W. Krok

Abstract Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking. This study aims to present the changes of the properties, depending on the alloy chemical composition and the macro- and microstructure. Therefore, the characteristics in the field of hardness, tensile strength, yield strength and elongation are shown on selected examples. Observations were made on ingot samples obtained by semi-continuous casting, in the homogenized state. Samples were prepared from aluminum alloys in accordance with PN-EN 573-3: 2013. The advantage of Al-Zn-Mg-Cu alloys are undoubtedly good strength, Light-weight and resistance to corrosion. As widening of the already published studies it is sought to demonstrate the repeatability of the physical parameters in the whole volume of the sample.


Author(s):  
W. T. Donlon ◽  
J. E. Allison ◽  
S. Shinozaki

Light weight materials which possess high strength and durability are being utilized by the automotive industry to increase fuel economy. Rapidly solidified (RS) Al alloys are currently being extensively studied for this purpose. In this investigation the microstructure of an extruded Al-8Fe-2Mo alloy, produced by Pratt & Whitney Aircraft, Goverment Products Div. was examined in a JE0L 2000FX AEM. Both electropolished thin sections, and extraction replicas were examined to characterize this material. The consolidation procedure for producing this material included a 9:1 extrusion at 340°C followed by a 16:1 extrusion at 400°C, utilizing RS powders which have also been characterized utilizing electron microscopy.


Author(s):  
G. Fourlaris ◽  
T. Gladman

Stainless steels have widespread applications due to their good corrosion resistance, but for certain types of large naval constructions, other requirements are imposed such as high strength and toughness , and modified magnetic characteristics.The magnetic characteristics of a 302 type metastable austenitic stainless steel has been assessed after various cold rolling treatments designed to increase strength by strain inducement of martensite. A grade 817M40 low alloy medium carbon steel was used as a reference material.The metastable austenitic stainless steel after solution treatment possesses a fully austenitic microstructure. However its tensile strength , in the solution treated condition , is low.Cold rolling results in the strain induced transformation to α’- martensite in austenitic matrix and enhances the tensile strength. However , α’-martensite is ferromagnetic , and its introduction to an otherwise fully paramagnetic matrix alters the magnetic response of the material. An example of the mixed martensitic-retained austenitic microstructure obtained after the cold rolling experiment is provided in the SEM micrograph of Figure 1.


Alloy Digest ◽  
2010 ◽  
Vol 59 (12) ◽  

Abstract Dogal 600 and 800 DP are high-strength steels with a microstructure that contains ferrite, which is soft and formable, and martensite, which is hard and contributes to the strength of the steel. The designation relates to the lowest tensile strength. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on forming, joining, and surface treatment. Filing Code: CS-160. Producer or source: SSAB Swedish Steel Inc. and SSAB Swedish Steel.


Alloy Digest ◽  
2020 ◽  
Vol 69 (11) ◽  

Abstract Meehanite GB300 is a pearlitic gray cast iron that has a minimum tensile strength of 300 MPa (44 ksi), when determined on test pieces machined from separately cast, 30 mm (1.2 in.) diameter test bars. This grade exhibits high strength while still maintaining good thermal conductivity and good machinability. It is generally used for applications where the thermal conductivity requirements preclude the use of other higher-strength materials, such as spheroidal graphite cast irons, which have inferior thermal properties. This datasheet provides information on physical properties, hardness, tensile properties, and compressive strength as well as fatigue. It also includes information on low and high temperature performance as well as heat treating, machining, and joining. Filing Code: CI-75. Producer or source: Meehanite Metal Corporation.


Alloy Digest ◽  
1975 ◽  
Vol 24 (11) ◽  

Abstract FEDERATED F150.5 is a heat-treatable aluminum alloy containing silicon and copper as the major alloying elements. It is recommended for high-strength, light-weight, pressure-tight castings. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance as well as casting, heat treating, machining, and joining. Filing Code: Al-219. Producer or source: Federated Metals Corporation, ASARCO Inc..


Alloy Digest ◽  
1993 ◽  
Vol 42 (2) ◽  

Abstract LESCALLOY 300M VAC ARC is a low-alloy steel with an excellent combination of high hardenability and high strength coupled with good ductility and good toughness. Its tensile strength ranges from 280,000 to 300,000 psi. It is produced by the vacuum consumable electrode melting process to provide optimum cleanliness and preferred ingot structure. Its applications include aircraft components, pressure vessels and fasteners. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness. It also includes information on forming, heat treating, machining, joining, and surface treatment. Filing Code: SA-321. Producer or source: Latrobe Steel Company. Originally published March 1976, revised February 1993.


Sign in / Sign up

Export Citation Format

Share Document