Analysis of Mixed-Mode Fatigue Crack Growth under Stress Redistribution at Crack Tips

2011 ◽  
Vol 148-149 ◽  
pp. 552-555
Author(s):  
Wen Feng Tu ◽  
Zeng Liang Gao ◽  
Zhao Ji Hu

The experiments of mixed-mode I-II fatigue crack growth under stress redistribution at crack tips were conducted with compact specimens made of 16MnR steel. This test consisted of the 1st, the 2nd and 3rd step. When the crack reached a certain length in 1st step, the loading direction was switched to a certain angle. Finally, the loading direction was returned to the original orientation. The stress redistribution of mixed-mode fatigue was formed by altering the loading direction at propagating crack tips. A finite element analysis was also conducted to obtain the and values, and then mixed-mode crack growth parameters were adopted to evaluate the crack growth rate and crack paths. The crack growth paths had a tendency perpendicular and across to the loading axis. Right after the loading direction was changed, the crack growth rate was decreased rapidly, and crack growth paths under the stress redistribution zone (SRZ) were affected.

2012 ◽  
Vol 224 ◽  
pp. 303-306
Author(s):  
Chen Chen Ma ◽  
Xiao Gui Wang

The fatigue initiation and non-self-similar fatigue crack growth behavior of three notched compact tension and shear specimens of 16MnR steel under mixed mode I/II loading were investigated. The plane-stress finite element model with the implemented Armstrong-Frederick type cyclic plasticity model was used to calculate the elastic-plastic stress-strain responses. A recently developed dynamic crack growth model was used to simulate the effects of loading history on the successive crack growth. With the outputted numerical results, a multiaxial fatigue damage criterion based on the critical plane was used to determine the location of fatigue initiation. A formula of fatigue crack growth rate, which is based on the postulation that the fatigue initiation and crack growth have the same damage mechanism, was then used to calculate the transient crack growth rate and determine the non-self-similar crack growth path. The predicted fatigue initiation position, crack path and crack growth rate are in excellent agreement with the experimental data.


Author(s):  
Wenfeng Tu ◽  
Xiaogui Wang ◽  
Zengliang Gao

The experiments of mixed Mode I-II fatigue crack growth with altering loading direction were conducted with compact specimens made of 16MnR steel. The specimens were tested under three loading steps. When the crack reached a certain length in the first step, the loading direction was switched to a certain angle. Finally, the loading direction was returned to the original orientation. The crack grow direction had a tendency perpendicular to the loading axis. Right after the loading direction was changed, the crack growth rate was retarded. A new approach developed was used to predict the crack growth behavior. The elastic-plastic stress analysis was performed using the finite element method with the implementation of a cyclic plasticity model. Based on the stress-strain response, fatigue damage near the crack tip was determined by a multi-axial fatigue criterion. Both the crack growth rate and cracking direction were obtained according to the maximum fatigue damage distribution on the critical material plane. The predictions for the crack growth behavior including the crack growth rate and crack growth path were in agreement with the experimental data.


2019 ◽  
Vol 814 ◽  
pp. 176-181
Author(s):  
Sang Hyun Hong ◽  
Sang Deok Kim ◽  
Jae Hoon Kim

The fatigue crack growth rate is the most important factor in predicting the life of a product when applying the damage tolerance design concept. Studies related to pure mode I for structures under fatigue loading have been actively conducted, while not many studies are conducted on the mixed mode. In this study, therefore, mixed mode fatigue crack growth experiments were designed using the Compact-Tension-Shear (CTS) specimens and the loading devices, proposed by Richard. Furthermore, the finite element analysis was used in determining the stress intensity factors of CTS specimen. As the results, the fatigue crack growth rate using the equivalent stress intensity factors proposed by previous researchers was lower than that of pure mode I at the initial stage of crack growth when the load angle increases.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1183
Author(s):  
Edmundo R. Sérgio ◽  
Fernando V. Antunes ◽  
Diogo M. Neto ◽  
Micael F. Borges

The fatigue crack growth (FCG) process is usually accessed through the stress intensity factor range, ΔK, which has some limitations. The cumulative plastic strain at the crack tip has provided results in good agreement with the experimental observations. Also, it allows understanding the crack tip phenomena leading to FCG. Plastic deformation inevitably leads to micro-porosity occurrence and damage accumulation, which can be evaluated with a damage model, such as Gurson–Tvergaard–Needleman (GTN). This study aims to access the influence of the GTN parameters, related to growth and nucleation of micro-voids, on the predicted crack growth rate. The results show the connection between the porosity values and the crack closure level. Although the effect of the porosity on the plastic strain, the predicted effect of the initial porosity on the predicted crack growth rate is small. The sensitivity analysis identified the nucleation amplitude and Tvergaard’s loss of strength parameter as the main factors, whose variation leads to larger changes in the crack growth rate.


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