A Dynamic Simulation Model of Industrial Robots for Energy Examination Purpose

2015 ◽  
Vol 805 ◽  
pp. 223-230 ◽  
Author(s):  
Paryanto ◽  
Alexander Hetzner ◽  
Matthias Brossog ◽  
Jörg Franke
Keyword(s):  
Energy Consumption ◽  
Control Systems ◽  
Feedback Linearization ◽  
Coulomb Friction ◽  
State Of The Art ◽  
Industrial Robot ◽  
Motor Drives ◽  
Industrial Robots ◽  
Dynamic Simulation Model ◽  
Linear Damping

In this paper, a modular dynamic model of an industrial robot (IR) for predicting and analyzing its energy consumption is developed. The model consists of control systems, which include a state-of-the-art feedback linearization controller, permanent magnet synchronous drives and the mechanical structure with Coulomb friction and linear damping. By using the developed model, a detailed analysis of the influence of different parameter sets on the energy consumption and loss energy of IRs is investigated. The investigation results show that the operating parameters, robot motor drives, and mechanical damping and elasticity of robot transmissions have a significant effect on the energy consumption and accuracy of IRs. However, these parameters are not independent, but rather interrelated. For example, a higher acceleration and velocity shortens IRs’ operating periods, but needs a greater motor current, tends to excite vibrations to a greater extent, and thus produces a higher amount of loss energy.

scholarly journals A review on control systems hardware and software for robots of various scale and purpose. Part 1. Industrial robotics

2019 ◽  
Vol 7 (5) ◽  
pp. 30-46 ◽  
Author(s):  
A. M. Romanov
Keyword(s):  
Control System ◽  
Fault Tolerance ◽  
Control Systems ◽  
Intelligent Control ◽  
Industrial Robot ◽  
Cloud Service ◽  
Point Of View ◽  
Industrial Robots ◽  
Robotic Systems ◽  
Industrial Robotics

A review of robotic systems is presented. The paper analyzes applied hardware and software solutions and summarizes the most common block diagrams of control systems. The analysis of approaches to control systems scaling, the use of intelligent control, achieving fault tolerance, reducing the weight and size of control system elements belonging to various classes of robotic systems is carried out. The goal of the review is finding common approaches used in various areas of robotics to build on their basis a uniform methodology for designing scalable intelligent control systems for robots with a given level of fault tolerance on a unified component base. This part is dedicated to industrial robotics. The following conclusions are made: scaling in industrial robotics is achieved through the use of the modular control systems and unification of main components; multiple industrial robot interaction is organized using centralized global planning or the use of previously simulated control programs, eliminating possible collisions in working area; intellectual technologies in industrial robotics are used primarily at the strategic level of the control system which is usually non-real time, and in some cases even implemented as a remote cloud service; from the point of view of ensuring fault tolerance, the industrial robots developers are primarily focused on the early prediction of faults and the planned decommissioning of the robots, and are not on highly-avaliability in case of failures; industrial robotics does not impose serious requirements on the dimensions and weight of the control devices.

scholarly journals Minimization of the Energy Consumption in Industrial Robots through Regenerative Drives and Optimally Designed Compliant Elements

2020 ◽  
Vol 10 (21) ◽  
pp. 7475
Author(s):  
Ilaria Palomba ◽  
Erich Wehrle ◽  
Giovanni Carabin ◽  
Renato Vidoni
Keyword(s):  
Energy Consumption ◽  
High Speed ◽  
Design Method ◽  
Electrical Energy ◽  
Motor Drives ◽  
Industrial Robots ◽  
Test Cases ◽  
Electrically Actuated ◽  
System Energy ◽  
The Relationship

This paper describes a method for reducing the energy consumption of industrial robots and electrically actuated mechanisms performing cyclic tasks. The energy required by the system is reduced by outfitting it with additional devices able to store and recuperate energy, namely, compliant elements coupled in parallel with axles and regenerative motor drives. Starting from the electromechanical model of the modified system moving following a predefined periodic path, the relationship between the electrical energy and the stiffness and preload of the compliant elements is analyzed. The conditions for the compliant elements to be optimal are analytically derived. It is demonstrated that under these conditions the compliant elements are always beneficial for reducing the energy consumption. The effectiveness of the design method is verified by applying it to two test cases: a five-bar mechanism and a SCARA robot. The numerical validations show that the system energy consumption can be reduced up to the 77.8% while performing a high-speed, standard, not-optimized trajectory.

A direct approach to modeling an industrial robot from samples of input-output data

Robotica ◽  
1984 ◽  
Vol 2 (3) ◽  
pp. 161-167 ◽  
Author(s):  
Ajit M. Karnik ◽  
Naresh K. Sinha
Keyword(s):  
Control Systems ◽  
Direct Method ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Continuous Time Model ◽  
Output Data ◽  
Time Model ◽  
System A ◽  
Input And Output ◽  
A Direct Method

SUMMARYThe increased demand on the performance and efficiency of industrial robots, has led to the design of sophisticated control systems. Such control systems require an accurate dynamic model of the system. A commonly used method of modeling an industrial robot, involves the description of a set of dynamic equations, relating actuator torques to loads and accelerations. These equations are generally quite complex and inconvenient for implementation on digital computers.Another method often used for identification, is the ‘indirect method’, in which the transfer function is obtained in two steps. The discrete time model is first derived from samples of the input and output measurements, which is then transformed to the continuous-time model. A limitation of this method is that it requires the excitation to be of the ‘persistently exciting’ type, thus precluding the application of simple inputs like the step signal.This paper describes a ‘direct’ method for identification of an ‘industrial robot’ from samples of input and output observations. Results of modeling an industrial robot and two simulations are presented. One of the simulations, and the industrial robot uses the step input as excitation. The other example was excited with an exponential input.

Integration of Parametric CAD and Dynamic Models for Industrial Robot Design and Optimization

2008 ◽  
Author(s):  
Mehdi Tarkian ◽  
Bjo¨rn Lunde´n ◽  
Johan O¨lvander
Keyword(s):  
Dynamic Models ◽  
Parametric Design ◽  
Industrial Robot ◽  
Geometric Model ◽  
Industrial Robots ◽  
Integrated Analysis ◽  
Robot Design ◽  
Analysis Tool ◽  
Design And Optimization ◽  
Dynamic Simulation Model

This paper presents an approach of integration between multiple analysis tools that covers several engineering disciplines, used for robot design and optimization. There are three main components in this approach namely a highly flexible geometric model, a parametric dynamic simulation model, and a framework for integration of the models and execution of an optimization process through a user friendly interface. To illustrate the presented methodology an integrated analysis tool for an industrial robot is developed combining dynamic and geometric models in a parametric design approach. An optimization case is conducted to visualize the automation capabilities of the proposed framework, and enhance the early design phases for industrial robots.

Adaptive control of an industrial robot

Robotica ◽  
1986 ◽  
Vol 4 (4) ◽  
pp. 243-246 ◽  
Author(s):  
Ajit M. Karnik ◽  
Naresh K. Sinha
Keyword(s):  
Control Systems ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Superior Performance ◽  
Robot Arm ◽  
Adaptive Controllers ◽  
Self Tuning ◽  
On Line ◽  
Robot Performance ◽  
And Performance

SUMMARYFor the past several years, industrial robots are being used extensively. These robots are generally equipped with relatively simple control systems. Such control systems have proved adequate, but with increased demand on robot performance, there is need for advanced and sophisticated controllers. One of the probelms in the control of robots is that system dynamics change due to several factors such as the orientation of arms and their effective inertia.Adaptive controllers have the advantage that the system is continuously modelled and controller parameters are evaluated on-line, thus resulting in superior performance. Adaptive controllers can be realized in several ways.This paper describes the design and performance of an explicit self tuning regulator for a robot arm.

Theoretical Analysis on Energy Consumption for Industrial Robots

2014 ◽  
Vol 699 ◽  
pp. 846-852 ◽  
Author(s):  
Mohd Nor Fakhzan Mohd Kazim ◽  
Hairol Nizam Mohd Shah ◽  
Muhammad Dzulhaxif bin Muhammad Nasir
Keyword(s):  
Energy Consumption ◽  
Theoretical Analysis ◽  
Industrial Robot ◽  
Electrical Energy ◽  
Industrial Robots ◽  
Robotic Arm ◽  
Time Intervals ◽  
Robotic Joints

This paper presents a theoretical analysis on energy consumption for industrial robots. In this project, the industrial robot used is a virtual robot resembling the FANUC LR Mate 200iB robotic arm. The first two joints consume the most electrical energy, this research focuses only on the first two joints. The calculation of the electrical energy consumed is based on a previous established research done by Herman (2009) from Universiti Teknikal Malaysia Melaka (UTeM) in the year 2009. In this research, three different time intervals were used to set the speed of the robotic arm to be at 50%, 100% and 200% speed and they were tested on 10 different angles with 10 time intervals for the 1st and the 2nd robotic joints.

SAFETY AND RISK ASSESSMENT AT AUTOMATED WORKPLACE

2018 ◽  
pp. 78-84
Author(s):  
Marek Vagas
Keyword(s):  
Risk Assessment ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Added Value ◽  
Growing Up ◽  
Target Setting ◽  
Clear View ◽  
General Safety

Urgency of the research. Automated workplaces are growing up in present, especially with implementation of industrial robots with feasibility of various dispositions, where safety and risk assessment is considered as most important issues. Target setting. The protection of workers must be at the first place, therefore safety and risk assessment at automated workplaces is most important problematic, which had presented in this article Actual scientific researches and issues analysis. Actual research is much more focused at standard workplaces without industrial robots. So, missing of information from the field of automated workplaces in connection with various dispositions can be considered as added value of article. Uninvestigated parts of general matters defining. Despite to lot of general safety instructions in this area, still is missed clear view only at automated workplace with industrial robots. The research objective. The aim of article is to provide general instructions directly from the field of automated workplaces The statement of basic materials. For success realization of automated workplace is good to have a helping hand and orientation requirements needed for risk assessment at the workplace. Conclusions. The results published in this article increase the awareness and information of such automated workplaces, together with industrial robots. In addition, presented general steps and requirements helps persons for better realization of these types of workplaces, where major role takes an industrial robot. Our proposed solution can be considered as relevant base for risk assessment such workplaces with safety fences or light barriers.

Optimization on quick-speed of control systems of industrial robots

2018 ◽  
pp. 54-57
Author(s):  
V.G. Farhadov ◽  
◽  
A.A. Babaeva ◽  
A.T. Mamedova ◽  
◽  
...  
Keyword(s):  
Control Systems ◽  
Industrial Robots

A Polishing Robot Force Control System Based on Time Series Data in Industrial Internet of Things

2021 ◽  
Vol 21 (2) ◽  
pp. 1-22
Author(s):  
Chen Zhang ◽  
Zhuo Tang ◽  
Kenli Li ◽  
Jianzhong Yang ◽  
Li Yang
Keyword(s):  
Time Series ◽  
Control System ◽  
Force Control ◽  
Time Series Data ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Series Data ◽  
Industrial Internet Of Things ◽  
Industrial Internet ◽  
Force Control System

Installing a six-dimensional force/torque sensor on an industrial arm for force feedback is a common robotic force control strategy. However, because of the high price of force/torque sensors and the closedness of an industrial robot control system, this method is not convenient for industrial mass production applications. Various types of data generated by industrial robots during the polishing process can be saved, transmitted, and applied, benefiting from the growth of the industrial internet of things (IIoT). Therefore, we propose a constant force control system that combines an industrial robot control system and industrial robot offline programming software for a polishing robot based on IIoT time series data. The system mainly consists of four parts, which can achieve constant force polishing of industrial robots in mass production. (1) Data collection module. Install a six-dimensional force/torque sensor at a manipulator and collect the robot data (current series data, etc.) and sensor data (force/torque series data). (2) Data analysis module. Establish a relationship model based on variant long short-term memory which we propose between current time series data of the polishing manipulator and data of the force sensor. (3) Data prediction module. A large number of sensorless polishing robots of the same type can utilize that model to predict force time series. (4) Trajectory optimization module. The polishing trajectories can be adjusted according to the prediction sequences. The experiments verified that the relational model we proposed has an accurate prediction, small error, and a manipulator taking advantage of this method has a better polishing effect.

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