Fatigue and Damage Tolerance Substantiation Approach for a Regional Jet

2014 ◽  
Vol 891-892 ◽  
pp. 1688-1693
Author(s):  
Toshiyasu Fukuoka ◽  
Kaoru Tsukigase ◽  
Keisuke Kumagai
Keyword(s):  
Fatigue Test ◽  
Fatigue Damage ◽  
Material Properties ◽  
Damage Tolerance ◽  
Full Scale ◽  
Structural Configuration ◽  
Component Level ◽  
Regulatory Requirement ◽  
Analysis Methodology ◽  
Structural Tests

The overview of the fatigue and damage tolerance substantiation approach for a 70-90 seat class regional aircraft named Mitsubishi Regional Jet, which is now under development by Mitsubishi Aircraft Corporation, is presented. To comply with the new regulatory requirement for prevention from widespread fatigue damage, full-scale airplane fatigue test will be performed with simulating actual airplane structural configuration and typical loading spectra expected in service. In addition to widespread fatigue damage, damage tolerance evaluations assuming manufacturing defect or in-service damage are being performed. Hundreds of structural tests from coupon level to sub-component level are to be used to verify the material properties and analysis methodology.

Fatigue Performance of Grade R4 and R5 Mooring Chains in Seawater

2014 ◽  
Author(s):  
Jonathan Fernández ◽  
Walther Storesund ◽  
Jesús Navas
Keyword(s):  
Fatigue Test ◽  
Fatigue Damage ◽  
Fatigue Tests ◽  
Design Methods ◽  
Full Scale ◽  
Fatigue Performance ◽  
Test Program ◽  
Gas Industry ◽  
Fatigue Design ◽  
Cumulative Fatigue Damage

With more than 50.000 tons in service to date, the Oil&Gas Industry has the need to understand the tension fatigue performance of grade R5 chains in straight tension, and corroborate the validity of the existing design methods. The chain fatigue design curves in API and DNV are based on fatigue tests obtained in the nineties and early two thousands. However the tests were performed on lower grades such as ORQ, R3 and R4, and small chains, 76 mm diameter being the largest studless chain tested. The industry has moved towards the use of large studless chains, especially in permanent units, where chain diameters above 150 mm are not unusual. This paper gathers information from a full scale fatigue test program on grade R4 and R5 studless chains, performed in seawater and with diameters between 70 mm and 171 mm. The chains being tested are actual production chains supplied for different drilling units and large permanently moored production floating units. The paper analyses the data and determines tension-tension fatigue curves based on API and DNV methods for computation of cumulative fatigue damage, regardless of other damaging mechanisms. Improved fatigue capacity is obtained with respect to the above recommended design methods.

Pipeline Plain Dent Fatigue: A Comparison of Assessment Methodologies

2014 ◽  
Author(s):  
Sérgio B. Cunha ◽  
Ilson P. Pasqualino ◽  
Bianca C. Pinheiro
Keyword(s):  
Fatigue Test ◽  
Fatigue Damage ◽  
Fatigue Tests ◽  
Full Scale ◽  
Assessment Methodology ◽  
Test Results ◽  
Different Shapes ◽  
Cumulative Fatigue Damage ◽  
X80 Steels ◽  
Damage Rule

A collection of results of fatigue tests undertaken on full scale pipeline specimens containing unconstrained plain dents is presented. A total of 61 test results are reported, comprising dents of different shapes and depths, introduced in pipe sections with nominal diameters of 12″ and 24″, D/t ratios varying from 18.6 to 77.2 and made of API 5L X42, X46, X52, X60, X70 and X80 steels. The fatigue test results are used to compare five plain dent fatigue assessment methodologies. The assessment methodologies most widely used in the industry, namely, API 1156 and EPRG, are evaluated; each one of these has two different versions, evaluated independently. A dent assessment methodology previously proposed by the authors is also is included in the study. The classic Palmgren-Miner’s cumulative fatigue damage rule is employed in order to correlate the results, since all tests were carried out with two different pressure cycles. Only two of the evaluated methodologies presented a correlation with the fatigue tests that justifies recommending their application in the industry.

scholarly journals A computational modeling approach based on random fields for short fiber-reinforced composites with experimental verification by nanoindentation and tensile tests

2021 ◽  
Author(s):  
Natalie Rauter
Keyword(s):  
Numerical Simulations ◽  
Correlation Functions ◽  
Material Properties ◽  
Random Fields ◽  
Tensile Tests ◽  
Short Fiber ◽  
Fiber Reinforced Composites ◽  
Reinforced Composites ◽  
Fiber Reinforced ◽  
Component Level

AbstractIn this study a modeling approach for short fiber-reinforced composites is presented which allows one to consider information from the microstructure of the compound while modeling on the component level. The proposed technique is based on the determination of correlation functions by the moving window method. Using these correlation functions random fields are generated by the Karhunen–Loève expansion. Linear elastic numerical simulations are conducted on the mesoscale and component level based on the probabilistic characteristics of the microstructure derived from a two-dimensional micrograph. The experimental validation by nanoindentation on the mesoscale shows good conformity with the numerical simulations. For the numerical modeling on the component level the comparison of experimentally obtained Young’s modulus by tensile tests with numerical simulations indicate that the presented approach requires three-dimensional information of the probabilistic characteristics of the microstructure. Using this information not only the overall material properties are approximated sufficiently, but also the local distribution of the material properties shows the same trend as the results of conducted tensile tests.

Probabilistic Fatigue Assessment of a Mooring Line Based on Station-Keeping Trials in Ice

2021 ◽  
Author(s):  
Chana Sinsabvarodom ◽  
Bernt J. Leira ◽  
Wei Chai ◽  
Arvid Naess
Keyword(s):  
Fatigue Damage ◽  
Probabilistic Models ◽  
Full Scale ◽  
Mooring Line ◽  
Stress Range ◽  
Station Keeping ◽  
Probability Models ◽  
Line System ◽  
Fatigue Assessment ◽  
Rainflow Counting

Abstract The intention of this work is to perform a probabilistic fatigue assessment of a mooring line due to loads associated with the station-keeping of a ship in ice. In March 2017, the company Equinor (Statoil) conducted full-scale tests by means of station-keeping trials (SKT) in drifting ice in the Bay of Bothnia. The vessel Magne Viking was employed in order to represent a supply vessel equipped with a mooring line system, and the realtime loading during the full-scale measurement was recorded. The second vessel Tor Viking was serving as an ice breaker in order to maintain the physical ice management activities with different ice-breaking schemes, i.e. square updrift pattern, round circle pattern, circular updrift pattern and linear updrift pattern. The fatigue degradation corresponding to these different patterns were investigated. The peaks and valleys of the mooring tension are determined using the min peak prominence method. For the purpose of probabilistic fatigue assessment, the Rainflow-counting algorithm is applied to estimate the mooring stress range. Fatigue assessment based both on Rainflow counting and fitted probabilistic models were performed. For the latter, the stress range distributions from the observed data of mooring loads are fitted to various probability models in order to estimate the fatigue damage. It is found that the stress ranges represented by application of the Weibull distribution for the probabilistic fatigue approach provides results of the fatigue damage most similar to the Rainflow counting approach. Among the different scenarios of Ice management schemes, the circular updrift pattern provides the lowest magnitude of the fatigue degradation.

Integrally-Stiffened Composite Damage Tolerance Evaluated by Computational Simulation

2001 ◽  
Author(s):  
Christos C. Chamis ◽  
Levon Minnetyan
Keyword(s):  
Material Properties ◽  
Composite Structures ◽  
Failure Modes ◽  
Damage Tolerance ◽  
Epoxy Composite ◽  
Computational Simulation ◽  
Computer Code ◽  
Simulation Design ◽  
Damage Initiation ◽  
Composite Damage

Abstract An integrally stiffened graphite/epoxy composite rotorcraft structure is evaluated via computational simulation. A computer code that scales up constituent micromechanics level material properties to the structure level and accounts for all possible failure modes is used for the simulation of composite degradation under loading. Damage initiation, growth, accumulation, and propagation to fracture are included in the simulation. Design implications with regard to defect and damage tolerance of integrally stiffened composite structures are examined. A procedure is outlined regarding the use of this type of information for setting quality acceptance criteria, design allowables, damage tolerance, and retirement-for-cause criteria.

First Ocean Going Ships With Springing and Whipping Included in the Ship Design

2011 ◽  
Author(s):  
Gaute Storhaug ◽  
Erlend Moe ◽  
Ricardo Barreto Portella ◽  
Tomazo Garzia Neto ◽  
Nelson Luiz Coelho Alves ◽  
...  
Keyword(s):  
Fatigue Damage ◽  
Current Model ◽  
Life Time ◽  
Model Tests ◽  
Full Scale ◽  
Development Projects ◽  
Transient Vibration ◽  
Hull Girder ◽  
Fatigue Evaluation ◽  
Wave Induced

It is well known that ships vibrate due to waves. The wave induced vibrations of the hull girder are referred to as springing (resonance) and whipping (transient vibration from impacts). These vibrations contribute to the fatigue damage of fatigue sensitive details. An Ore Carrier of 400 000 dwt is currently being built by DSME, and at time of delivery, it will be the world’s largest bulk (ore) carrier. The scantlings of large ships must be carefully designed with respect to global loading, and when extending the design beyond experience, it is also wise to consider all aspects that may affect operation and the life time costs. The vessel will also enter a long term contract and is therefore to be evaluated for 30 year Brazil-China operation. In order to minimize the risk of fatigue damage, the vessel is designed according to DNV’s class notation CSA-2 requiring direct calculations of the loading and strength. Further it has been requested to include the effect of springing and whipping in the design. Reliable numerical tools for assessing the additional fatigue effect of vibrations are non-existing. DNV has, however, developed an empirical guidance on how the additional effect may be taken into account based on previous development projects related to the effect of vibrations on large ore carriers Due to the size and route of operation of the new design, it has, however, been required by the owner to carry out model tests in both ballast and cargo condition in order to quantify the contribution from vibration. The results from this project have been used for verification and further calibration of DNV’s existing empirical guidance. A test program has been designed for the purpose of evaluating the consequence in head seas for the Brazil to China trade. Full scale measurements from previous development projects of ore carriers and model tests have been utilized to convert the current model tests results into estimated full scale results for the 400 000 dwt vessels. It is further important to carefully consider how the vibrations are to be included in the design verification, and to develop a procedure for taking into account the vibrations which results in reasonable scantlings based on in-service experience with similar designs and trades. This procedure has been developed, and a structural verification has been carried out for the design. The final outcome of the model test was in line with previous experience and in overall agreement with DNV’s empirical guidance, showing a significant contribution from vibrations to the fatigue damage. The springing/whipping vibrations more than doubled the fatigue damage compared to fatigue evaluation of the isolated wave induced loading. The cargo condition vibrated relatively more than experienced on smaller vessels. Various sources to establish the wave conditions for the Brazil to China ore trade were used, and the different sources resulted in significant differences in the predicted fatigue life of the design.

The Effect of Bow Shape on the Springing/Whipping Response of a Large Ocean-Going Vessel: Investigated by an Experimental Method

2007 ◽  
Author(s):  
Gaute Storhaug ◽  
Torgeir Moan
Keyword(s):  
Fatigue Damage ◽  
Transfer Functions ◽  
Vertical Vibration ◽  
Full Scale ◽  
Relative Importance ◽  
High Frequency Response ◽  
Bow Flare ◽  
Excitation Mechanisms ◽  
The Difference ◽  
Wave Induced

Wave induced vibrations often referred to as springing and/or whipping increase the fatigue and extreme loading in ship hull girders. Both effects are disregarded in current ship rules. Various numerical codes exist for predicting the wave induced vibrations, but so far they are not considered reliable. Another means to investigate the importance of the high frequency response, although more resource demanding, is to carry out full scale measurements and/or model tests. Recently, full scale measurements of blunt ships have been carried out by DNV, and in this paper one of these ships was considered and tested in a towing tank to evaluate the additional fatigue damage due to the wave induced vibrations. Different excitation sources may excite the 2-node vertical vibration mode depending on ship design, and it is not straight forward to determine which is more important. The relative importance of the excitation mechanisms are investigated by two approaches in this paper. The first approach separates the whipping from springing to illustrate their relative importance based on basic theory in combination with model test results. The linear and second order transfer functions are utilized in this procedure. The second approach deals with the effect of the bow design on the additional fatigue damage. Three different bows were tested. The first bow design is identical to the real ship. The second bow design is a simplified version of the first one, by removing the bulb and flare. The third bow is fundamentally different from the two former blunt bows. Bow three is sharp pointed with a vertical sharp stem and vertical ship sides. The results indicate that the importance of whipping depends on the sea state, but that it is of similar importance as springing for the sea states that contributes most to the fatigue damage. Moreover, the difference in the additional fatigue damage due to wave induced vibrations for different bow shapes is moderate. This indicates that vessels with pointed bows and without pronounced bow flare, such as LNG vessels, may have a similar contribution from wave induced vibrations. Modern container vessels, which are more slender, but with pronounced bow flares should be further investigated.

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