Simulation of Edge Chipping in Laser-Assisted Milling of Silicon Nitride Ceramics Using the XEFM

2013 ◽  
Vol 589-590 ◽  
pp. 511-516
Author(s):  
Xue Feng Wu ◽  
Teng Fei Gao ◽  
Yang Wang

Theoretical, experimental and simulation researches are investigated to study the phenomenon of edge chipping in laser assisted milling (LAML) of silicon nitride ceramics. To consider the crack evolution and influencing factors of edge chipping, the Extended Finite Element Method (XFEM) is used to model the process of chipping crack with the advantage of independent of the mesh and needless to remesh with the crack growth. The chipping width measured from experiments are loaded as initial boundary conditions to build the XFEM model, and the results show the edge chipping reduces with cutting forces decreasing and edge toughness increasing. The model reveals the edge chipping of workpiece reduces at elevated temperature through softening and toughening mechanisms.

Author(s):  
Elena Benvenuti ◽  
Nicola Orlando

AbstractWe propose a formulation for tracking general crack paths in elastodamaging materials without mesh adaptivity and broadening of the damage band. The idea is to treat in a unified way both the damaging process and the development of displacement discontinuities by means of the regularized finite element method. With respect to previous authors’ contributions, a novel damage evolution law and an original crack tracking framework are proposed. We face the issue of mesh objectivity through several two-dimensional tests, obtaining smooth crack paths and reliable structural results.


Mathematics ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 507
Author(s):  
K. Yakoubi ◽  
S. Montassir ◽  
Hassane Moustabchir ◽  
A. Elkhalfi ◽  
Catalin Iulian Pruncu ◽  
...  

The work investigates the importance of the K-T approach in the modelling of pressure cracked structures. T-stress is the constant in the second term of the Williams expression; it is often negligible, but recent literature has shown that there are cases where T-stress plays the role of opening the crack, also T-stress improves elastic modeling at the point of crack. In this research study, the most important effects of the T-stress are collected and analyzed. A numerical analysis was carried out by the extended finite element method (X-FEM) to analyze T-stress in an arc with external notch under internal pressure. The different stress method (SDM) is employed to calculate T-stress. Moreover, the influence of the geometry of the notch on the biaxiality is also examined. The biaxiality gave us a view on the initiation of the crack. The results are extended with a comparison to previous literature to validate the promising investigations.


Author(s):  
Do-Jun Shim ◽  
Mohammed Uddin ◽  
Sureshkumar Kalyanam ◽  
Frederick Brust ◽  
Bruce Young

The extended finite element method (XFEM) is an extension of the conventional finite element method based on the concept of partition of unity. In this method, the presence of a crack is ensured by the special enriched functions in conjunction with additional degrees of freedom. This approach also removes the requirement for explicitly defining the crack front or specifying the virtual crack extension direction when evaluating the contour integral. In this paper, stress intensity factors (SIF) for various crack types in plates and pipes were calculated using the XFEM embedded in ABAQUS. These results were compared against handbook solutions, results from conventional finite element method, and results obtained from finite element alternating method (FEAM). Based on these results, applicability of the ABAQUS XFEM to stress intensity factor calculations was investigated. Discussions are provided on the advantages and limitations of the XFEM.


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