Flame Retardant Effect of a Modified Intumescent Flame Retardant on a Rigid Polyurethane Foam

2017 ◽  
Vol 748 ◽  
pp. 51-54
Author(s):  
Pei Bang Dai ◽  
Lin Ying Yang ◽  
Ting Zheng ◽  
Chang Qin ◽  
Qi Chen Tang

A rigid polyurethane (PU) flame retardant composite foam was prepared by the compounding of polyols and diisocyanates with a modified intumescent flame retardant (MIFR). The MIFR was based on the three components of intumescent flame retardant normally used and was modified in a surfactant TX-10 solution. The flame retardancy of the PU flame retardant composite foams were evaluated by using the limiting oxygen index (LOI), the UL-94 (vertical flame) test and scanning electron microscopy (SEM). When MIFR was fixed at 20.0 wt% in PU/MIFR composite foams, the MIFR could enhance the flame retardancy and pass V-0 rating of UL-94 test. The microstructures observed by SEM demonstrate that a suitable amount of MIFR can promote formation of compact intumescent charred layers in PU foams.

2012 ◽  
Vol 490-495 ◽  
pp. 3366-3369 ◽  
Author(s):  
Cong Liu

The flame-retardant of Lanthanum phenylphosphinate(LaPi) was prepared and its combination with intumescent flame retardant (IFR) in polypropylene (PP) was analysed using thermogravimetric analysis (TGA), limiting oxygen index (LOI) and the UL-94 test. Compared with using IFR alone, using the combination of LaPi and IFR gained the better classification in the UL 94 test thanks to the combination of the different mechanisms. When 20 wt% loading of flame retardant of LaPi and IFR, a halogen-free V-0 PP material was achieved with a LOI of 31%.


2011 ◽  
Vol 399-401 ◽  
pp. 1376-1380
Author(s):  
Li Hua You ◽  
Yin Yin Hui ◽  
Xiang Ning Shi ◽  
Zhi Han Peng

In this study, a novel phosphorus-nitrogen containing intumescent flame retardant (P-N IFR) poly(melamine 2-carboxyethyl(phenyl) phosphate)(PMCEP) was prepared via the reaction of 2-carboxyethyl (phenyl) phosphinic acid (CEPPA) and melamine (MEL) in two-steps. Meanwhile, the molecular structure of the chemical compound was determined by FTIR,1H-NMR and elemental analysis; and the thermal properties was investigated by means of TGA. Combustion studies revealed high limiting oxygen index (LOI) indicative of better flame-retardancy properties for PBT resin.


2011 ◽  
Vol 391-392 ◽  
pp. 204-208
Author(s):  
Xiao Ping Hu ◽  
Yu Yang Guo ◽  
Quan Min Xu ◽  
Hui Min Heng ◽  
Liang Jun Li

A novel intumescent flame retardant oligomer containing phosphorous-nitrogen structure (PSPTR) was synthesized and characterized by Fourier Transform Infrared (FTIR) and Mass Spectrometry (MS). The thermal behavior of PSPTR was investigated by thermogravimetric analysis (TGA). The TGA data shows that PSPTR has a high initial temperature of thermal degradation and a high char residue of 41.18wt% at 700 . A novel intumescent flame retardant (IFR) system, which is composed of PSPTR and novolac phenol (NP), was used to impart flame retardancy of ABS. The combustion behaviors of the ABS/IFR composites were investigated by Limiting Oxygen Index (LOI) and UL-94 tests. When the content of IFR (PSPTR:NP=1:1 mass ratio) is 30 wt%, the LOI value of ABS/IFR reaches 28.2, and the vertical burning test reaches UL-94 V-1 rating.


2020 ◽  
Vol 32 (6) ◽  
pp. 710-718
Author(s):  
Zhengzhou Wang ◽  
Xin Gao ◽  
Wenfeng Li

Flame-retardant epoxy (EP) resin/cyanate ester (CE) composites were prepared with 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) and wollastonite (Wo). The combustion behavior of the flame-retardant EP/CE composites was investigated by limiting oxygen index (LOI), UL-94, and cone calorimeter tests. It is found that the EP/CE composite containing 7 wt% DOPO and 3 wt% Wo (sample 7DO/3Wo/EP/CE) exerts the best flame retardancy (LOI 35.5% and UL-94 V-0 rating). The peak heat release rate and total heat release of sample 7DO/3Wo/EP/CE increase slightly, while total smoke release decreases about 14% compared with the EP/CE composite containing 10 wt% DOPO (sample 10DO/EP/CE). Thermal studies indicate that the glass transition temperature and temperature at 5% mass loss of sample 7DO/3Wo/EP/CE are higher than that of sample 10DO/EP/CE. Moreover, the mechanical properties of EP/CE composites were investigated.


Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3656
Author(s):  
Hangfeng Yang ◽  
Hangbo Yue ◽  
Xi Zhao ◽  
Minzimo Song ◽  
Jianwei Guo ◽  
...  

A novel halogen-free flame retardant containing sulfonamide, 1,3,5,7-tetrakis (phenyl-4-sulfonamide) adamantane (FRSN) was synthesized and used for improving the flame retardancy of largely used polycarbonate (PC). The flame-retardant properties of the composites with incorporation of varied amounts of FRSN were analyzed by techniques including limited oxygen index, UL 94 vertical burning, and cone calorimeter tests. The new FR system with sulfur and nitrogen elements showed effective improvements in PC’s flame retardancy: the LOI value of the modified PC increased significantly, smoke emission suppressed, and UL 94 V-0 achieved. Typically, the composite with only 0.08 wt% of FRSN added (an ultralow content) can increase the limiting oxygen index (LOI) value to 33.7% and classified as UL 94 V-0 rating. Furthermore, the mechanical properties and SEM morphology indicated that the FRSN has very good compatibility with PC matrix, which, in turn, is beneficial to the property enhancement. Finally, the analysis of sample residues after burning tests showed that a high portion of char was formed, contributing to the PC burning protection. This synthesized flame retardant provides a new way of improving PC’s flame retardancy and its mechanical property.


2021 ◽  
pp. 089270572110523
Author(s):  
Yasin Demirhan ◽  
Recep Yurtseven ◽  
Nazım Usta

In this study, different amounts of boric acid (BA, 1.25, 2.5, 3.75 and 5.0 wt%) were used to enhance the effectiveness of an intumescent flame retardant (IFR) system composed of ammonium polyphosphate (APP) and pentaerythritol (PER) in polypropylene (PP) including 2 wt% montmorillonite nanoclay (MMT). Meanwhile, metaboric acid and boron oxide which were generated by the decomposition of BA appeared in the melt compounding and the burning processes, respectively. Extensive experimental studies were performed to investigate the effects of BA/boron oxide and MMT combinations on the properties of PP/IFR. The fire resistances of the composites were studied by UL 94, limiting oxygen index (LOI) and cone calorimetry tests. The thermal properties were determined by using thermogravimetric analysis, differential scanning calorimetry and thermal conductivity measurements. In addition, the mechanical properties of the composites were examined. The experimental results revealed that although the additions of 1.25 and 2.5 wt% BA with 2 wt% MMT significantly enhanced thermal and flame resistances of PP composites, 3.75 and 5.0 wt% BA additions generated antagonistic effects and deteriorated the fire resistance of the composites. The sample including 2.5 wt% BA addition achieved the best flame retardancy. The LOI value was increased from 18 to 31% with UL 94 V-0 rating. In addition, the peak heat release rate was reduced from 668.6 to 150.0 kW/m2 and the total heat release value was decreased from 247.9 to 98.4 MJ/m2. In the meantime, the thermal conductivity was increased from 0.22 up to 0.28 W/mK. Furthermore, CO, CO2 and the smoke productions were significantly decreased with respect to PP. NO generation was decreased with BA replacements. At the same time, although there was a slight decrease in the tensile strength, the flexural strength significantly increased with BA and MMT additions.


e-Polymers ◽  
2019 ◽  
Vol 19 (1) ◽  
pp. 563-573 ◽  
Author(s):  
Zeyu Xia ◽  
Zhengzhou Wang

AbstractExpanded vermiculite (EV) was introduced into rigid polyurethane (RPU) foam. The incorporation of 10 wt% EV into RPU foam increases the compressive strength and the flexural strength by 82% and by 115%, respectively compared with untreated RPU foam. The LOI of RPU foam containing 20 wt% EV is only 19.5%. To further improve the flame retardancy of RPU/EV composite foam, melamine phenylphosphate (MPP) was synthesized and introduced into the RPU/EV composite foam. The RPU/EV composite foam with 15% MPP (sample RPU/EV/MPP15) has a LOI of 27.5% and a V0 rating in the vertical UL-94 test. The PHRR and THR of sample RPU/EV/MPP15 decrease by 39% and 24%, respectively, compared with the ones of untreated RPU/EV composite foam. The compressive strength and flexural strength of RPU/EV/MPP composite foam gradually decrease with the increase in the amount of MPP. TGA results indicated that the addition of MPP further increase the residue char of the RPU/EV composite foam.


2021 ◽  
Vol 19 (1) ◽  
pp. 904-915
Author(s):  
Merve Kahraman ◽  
Nilgün Kızılcan ◽  
Mehmet Ali Oral

Abstract In many plastic applications, improvement of the flame retardancy is a very significant topic. Polypropylene (PP) is used in many applications such as housing industry due to its cost performance efficiency. Enhancement of flame retardancy properties of PP is necessary in many applications. In this study, the investigation focuses on the synergistic effect of mica mineral and IFR in enhancing the flame retardancy properties of PP in order to achieve cost competitive solution, so as to provide that different/various ratios of IFR and mica mineral were added into PP to compose 30 wt% of the total mass of the polymeric compounds. The synergistic effect of mica mineral with IFR in PP was investigated by limiting oxygen index (LOI), glow wire test (GWT), UL-94 test, thermal gravimetric analyses (TGA), and mechanical tests. The results from LOI, UL 94, and GWT tests indicated that mica added to PP/IFR compound has a synergistic flame retardancy effects with the IFR system. When the content of mica was 6 wt%, LOI value of PP compound reaches to 34.9% and becomes V-0 rating (3.2 mm) in UL 94 flammability tests and compounds pass GWT tests both at 750 and 850°C.


1993 ◽  
Vol 11 (5) ◽  
pp. 442-456 ◽  
Author(s):  
Jun Zhang ◽  
Michael E. Hall ◽  
A. Richard Horrocks

This paper is the first in a series of four which investigates the burning behaviour and the influence of flame retardant species on the flam mability of fibre-forming polymer and copolymers of acrylonitrile. A pressed powdered polymer sheet technique is described that enables a range of polymer compositions in the presence and absence of flame retardants to be assessed for limiting oxygen index, burning rate and char residue deter minations. The method offers a rapid, reproducible and convenient means of screening possible flame retardant systems, and LOI values compare favourably with those of films and fabrics comprising the same polymeric type. Burning rates, however, are sensitive to changes in physical sample character such as form (film vs. powder sheet) and density. Thus the technique forms an excellent basis for the generation of burning data which will enable comprehensive studies of acrylic polymer flammability and flame retardancy to be undertaken.


2013 ◽  
Vol 749 ◽  
pp. 65-70
Author(s):  
Xiao Yan Li ◽  
Yan Chun Li ◽  
Chen Jie Shi ◽  
Si Si Cai ◽  
Xia Wang ◽  
...  

A kind of intumescent flame retardant (IFR) were used for flame retarding of oil-extended hydrogenated styrene-butylenes-styrene (O-SEBS). The samples were systemically characterized by limited oxygen index (LOI), vertical burning test (UL-94), and scanning electron microscopy (SEM); Thermogravimetric (TG) analysis. The results showed that the IFR retardant can promote residual chars with multi-micro holes on the surface of SEBS to inhibit flame; with 45% IFR content, the LOI is 28.3 and flame retardant level is UL-94 classification of V-0, with no dripping. The morphological structures observed by SEM demonstrated that higher IFR content promote to form larger and compact films cover on bubbles of the intumescent char layer. The TG data revealed that the IFR could change the degradation behavior of the O-SEBS, enhance the thermal stability and increase the char residue, The tensile strength of all the O-SEBS/IFR blends had the tensile strength of more than 4MPa and the elongation of more than 850%.


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