Thermal and Thermomechanical Properties of Refractory Forsterite-Spinel Ceramics

2021 ◽  
Vol 325 ◽  
pp. 174-180
Author(s):  
Martin Nguyen ◽  
Radomír Sokolář

This article examines the utilization of fly ash in comparison with alumina as raw materials and sources of aluminium oxide for synthesis of forsterite-spinel refractory ceramics. Raw materials were milled, mixed in different ratios into two sets of mixtures and sintered at 1500°C for 2 hours. Sintered samples were characterized by X-ray diffraction analysis and scanning electron microscopy. Samples were also subjected to determination of porosity, water absorption and bulk density. Thermal and thermomechanical properties were determined by thermal analyses, refractoriness, refractoriness under load, thermal shock resistance and thermal dilatometric analysis with determination of thermal expansion coefficient. Mixtures with 10 wt.% and 20 wt.% of fly ash had the most promising results compared to alumina mixtures. Thermal shock resistance and modulus of rupture were improving with increasing content of aluminium oxide in the mixture.

2021 ◽  
Vol 321 ◽  
pp. 131-140
Author(s):  
Martin Nguyen ◽  
Radomír Sokolař

Forsterite refractory ceramics is utilized in the metallurgical and cement industries as a lining of metallurgical furnaces and rotary kilns for its high refractoriness up to 1850°C and refractoriness under load above 1600°C. Another significant property of forsterite is its coefficient of linear thermal expansion utilized in the electrotechnical industry for ceramic-metal joints. Addition of aluminium oxide into the raw material mixture results in creation of magnesium-alumina spinel (MgO·Al2O3) which improves sintering, thermal shock resistance and mechanical properties in comparison with pure forsterite ceramics. Inexpensive source of aluminium oxide is fly ash. Utilization of fly ash, secondary energetic product of coal-burning power plants, is important for the environment and sustainable development. This paper evaluated properties of fly ash-based forsterite-spinel ceramics in comparison with alumina-based forsterite-spinel ceramics. Forsterite-spinel ceramics was synthesized from olivine, calcined magnesite and fly ash/alumina powders. XRD analysis was used to determine mineralogical composition, thermal analyses were used to determine the behaviour during firing and scanning electron microscopy to determine the morphology of crystal phases. Refractoriness of pyrometric cones, refractoriness under load, thermal shock resistance, coefficient of linear thermal expansion, water absorption, porosity and modulus of rupture were also determined on fired test samples.


Minerals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 835
Author(s):  
Martin Nguyen ◽  
Radomír Sokolář

This article examines the process for the synthesis of forsterite–spinel (2MgO·SiO2/MgO·Al2O3) refractory ceramics from fly ash and alumina as sources of aluminum oxide. Raw materials were milled, mixed in different ratios and sintered at 1500 °C for 2 h. Sintered samples were characterized by XRD, thermal analyses and SEM. Porosity, water absorption, bulk density, refractoriness, refractoriness under load and thermal shock resistance were also investigated. The impact of fly ash as a raw material was investigated in accordance with the resulting properties and microstructure of samples with fly ash and alumina as the raw materials. Due to the positive effect of flux oxides (iron oxides and alkalis) on sintering, the mullite contained in fly ash completely decomposed into silica and alumina, which, together with magnesium oxide, formed spinel. This led to improved microstructural and mechanical properties and thermal shock resistance. In particular, mixtures with 10 wt.% and 20 wt.% of fly ash had the most promising results compared to alumina mixtures. Both modulus of rupture and thermal shock resistance were improved, while the impact on refractory properties was minimal. The novelty of this research lies in the recycling of fly ash, a by-product from coal-burning power plants, into a raw material for the production of forsterite–spinel refractory ceramics.


2020 ◽  
Vol 94 (2) ◽  
pp. 414-453
Author(s):  
Małgorzata Daszkiewicz ◽  
Piotr Łuczkiewicz ◽  
Jörg Kleemann ◽  
Aneta Kuzioła

AbstractThe necropolis at Malbork-Wielbark was excavated from 1927 to 1936 and 2008 to 2019. This burial ground is the eponymous site of the Wielbark culture. To date, over 2000 burials, both inhumation and cremation (pit and urn graves), have been recorded at this site, attesting to its continuous use from the Early Pre-Roman Iron Age (phase A1) to the early Migration Period (phase D1), with particular emphasis on the Roman Period. The cemetery site partially overlies and damages an earlier Iron Age settlement of the Pomeranian culture.Laboratory analyses were carried out on 113 pottery sherds. The series of samples chosen for analysis reflected, as far as was possible, all relative chronological phases and vessel shapes. The pottery was analysed using a step by step strategy built on the results of MGR-analysis (i. e. the classification of samples based on their matrix type) and on a macroscopic assessment of clastic material. In addition, an estimation of chemical composition by portable energy-dispersive X-ray fluorescence (pXRF) was available for each sample. After they had been classified, samples were selected for chemical analysis by wavelength-dispersive X-ray fluorescence (WD-XRF), estimation of physical ceramic properties (open porosity, water absorption and apparent density), Kilb-Hennike analysis (K-H analysis), thin-section studies using a polarising microscope, a study of surface phenomena by RTI (Reflectance Transformation Imaging), thermal analysis (TG-DTG-DTA), X-ray diffraction analysis and functional properties analysis (water permeability and thermal shock resistance), as well as experimental estimation of magnetic properties.The results of MGR-analysis carried out on ceramic samples taken from 113 potsherds revealed that all of the pottery was made from various non-calcareous clays with fine-grained iron compounds homogeneously distributed in the matrix. It was decided not to carry on determining/using MGR-groups, as nearly every sherd represents a different MGR-group. This means that these vessels were made during different production cycles. The differences in thermal behaviour between samples were attributed only to matrix-type groups. It can be concluded that 85 % of the total sherds were made from plastic raw materials of the same provenance, and that the same matrix-type groups occurred in all chronological phases. The percentage of vessels made of particular raw materials indicates a significant difference in the preferences of Pomeranian Culture potters and those of Pre-Roman Iron Age, Early Roman Period and those of the Late Roman Period, when one type of raw material disappears from use. This last period is also characterized by an increase in the number of vessels fired in a reducing atmosphere. Standardization is also evident in vessel-wall thickness, which falls within a narrow range of values, on the other hand combined with a large variety in grain sizes up to very large ones and with a wide range of open porosity values, which in turn points to a lack of care in the preparation of the ceramic body. Vessels that may have been non-local origin are noted in all chronological phases. Analysis of functional properties (water permeability and thermal shock resistance) revealed that the pottery deposited in graves included fully functional wares, such as cooking pots, as well as vessels intended solely as grave goods.More than a few samples evidence the use of a slow-rotating potter’s wheel, and it is also possible that a template was used for forming vessel rims. However, there are very few examples of truly technologically advanced vessels. The technology is generally tailored to the desired type or form of vessel.


2008 ◽  
Vol 368-372 ◽  
pp. 1152-1154
Author(s):  
Hua Zhi Gu ◽  
Hou Zhi Wang ◽  
Mei Jie Zhang ◽  
Ao Huang ◽  
Wen Jie Zhang

The temperature distribution of the permeable brick was modeled using CFX software. The influence of magnesia and corundum on thermal shock resistance of non-cement bonded alumina-based permeable brick was investigated. The results indicated that, in the gas blow process, the high temperature regions near the working face of the brick gradually expanded with the increase of the gas flow rate. Therefore the inner part of the brick had the complex and large change of thermal stress. Further experiments demonstrated that thermal shock resistance of alumina-magnesia based castable refractory was better than that of alumina-chrome based castable refractory. With the increase of magnesia amount, the alumina-magnesia based castable refractory had more cycles of heating and water-cooling. When different kinds of corundum were added in the raw materials, the sample with tabular corundum showed the best thermal shock resistance, the one with white fused corundum performed worse and the one with fused dense corundum performed worst.


2012 ◽  
Vol 509 ◽  
pp. 240-244
Author(s):  
Li Ying Tang ◽  
Xi Cheng ◽  
Ping Lu ◽  
Fang Yue

Abstract: Cordierite–alumina ceramics were prepared with the raw materials of cordierite and α-alumina powder, and TiO2,CuO and MgO were added as composite additives. The effect of MgO/ CuO ratios on the microstructure, thermal conductivity and thermal shock resistance of cordierite–alumina ceramics were researched by X-ray diffraction, scanning electron microscopy and laser flash analyzer; the bulk density and the porosity of cordierite – alumina ceramics were measured. The results show that with increasing of MgO/CuO ratios, the bulk density and thermal conductivity increase firstly and then decrease, and have a minimum with 0.4wt% MgO and 0.667 MgO/CuO; and the porosity of ceramics decreases firstly and then increases and has a maximum with 0.4wt% MgO and 0.667 MgO/CuO;There are little changes in the size of the grain of the ceramics, and a small amount of magnesium aluminate spinel precipitate; the thermal shock resistance performance of the ceramics is developed with the increasing of MgO/CuO ratios.


2012 ◽  
Vol 217-219 ◽  
pp. 318-321
Author(s):  
Chong Chong Niu ◽  
Guo Qi Liu ◽  
Xiao Xian Wu ◽  
Jian Bin Yu ◽  
Hong Bin Qin

Low-carbon Al2O3-C refractories were prepared using white fused corundum, α-Al2O3 powders and flake graphite as main raw materials. The critical particle sizes of corundum selected in this experiment were 0.5mm, 1mm and 2mm. The effects of corundum critical particle size on physical, mechanical and thermo-mechanical properties of low-carbon Al2O3-C refractories were investigated. The results show that the increase of critical particle size is conducive to the improvement of thermal shock resistance and fracture energy, but little effect on thermal expansion. The cold modulus of rupture after thermal shock test of samples using 0.5mm critical particle size corundum was 2.09MPa, while using 2mm critical particle size corundum was 2.98MPa. And the fracture energy increased from 265N/mm to 588N/mm when the critical particle size increased from 0.5mm to 2mm. The effects of critical particle size on apparent porosity, bulk density and modulus of rupture were insignificant.


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