Influence of Air Plasma Pretreatments on Mechanical Properties in Metal-Reinforced Laminated Wood

The use of wood-based materials in building and construction is constantly increasing as environmental aspects and sustainability gain importance. For structural applications, however, there are many examples where hybrid material systems are needed to fulfil the specific mechanical requirements of the individual application. In particular, metal reinforcements are a common solution to enhance the mechanical properties of a wooden structural element. Metal-reinforced wood components further help to reduce cross-sectional sizes of load-bearing structures, improve the attachment of masonry or other materials, enhance the seismic safety and tremor dissipation capacity, as well as the durability of the structural elements in highly humid environments and under high permanent mechanical load. A critical factor to achieve these benefits, however, is the mechanical joint between the different material classes, namely the wood and metal parts. Currently, this joint is formed using epoxy or polyurethane (PU) adhesives, the former yielding highest mechanical strengths, whereas the latter presents a compromise between mechanical and economical constraints. Regarding sustainability and economic viability, the utilization of different adhesive systems would be preferable, whereas mechanical stabilities yielded for metal-wood joints do not permit for the use of other common adhesive systems in such structural applications. This study extends previous research on the use of non-thermal air plasma pretreatments for the formation of wood-metal joints. The plasma treatments of Norway spruce [Picea abies (L.) Karst.] wood and anodized (E6/EV1) aluminum AlMgSi0.5 (6060) F22 were optimized, using water contact angle measurements to determine the effect and homogeneity of plasma treatments. The adhesive bond strengths of plasma-pretreated and untreated specimens were tested with commercial 2-component epoxy, PU, melamine-urea formaldehyde (MUF), polyvinyl acetate (PVAc), and construction adhesive glue systems. The influence of plasma treatments on the mechanical performance of the compounds was evaluated for one selected glue system via bending strength tests. The impact of the hybrid interface between metal and wood was isolated for the tests by using five-layer laminates from three wood lamellae enclosing two aluminum plates, thereby excluding the influence of congeneric wood-wood bonds. The effect of the plasma treatments is discussed based on the chemical and physical modifications of the substrates and the respective interaction mechanisms with the glue systems.

Effect of compatibilisers on the cure characteristics and mechanical properties of ternary rubber blend composites

Purpose This paper aims to study the effects of various compatibilisers (maleic anhydride (MAH), methyl methacrylate/butyl acrylate emulsion lattice, and adhesion system (HRH)) on properties of carbon black (CB) filled with natural rubber (NR)/styrene-butadiene rubber (SBR)/ nitrile butadiene rubber (NBR) blends). A series of NR/SBR/NBR blends at a 30/30/40 blend ratio reinforced with 45 phr of CB was prepared using the master-batch method. Design/methodology/approach The tensile properties such as the tensile strength, stress at 100, 200 and 300% elongations, and elongation at break (EB)% were studied. Additionally, the morphological properties of compatibilised and uncompatibilised composites were compared to determine the optimal compatibiliser content. Findings The influence of compatibilisers appeared on all the properties studied. The properties of the blends compatibilised with prepared emulsion are very distinct from those of blends compatibilised with MAH and adhesion systems. Research limitations/implications Interactions among the different components of blends at the interfaces have a high impact on the interfacial properties of the rubber blend. Practical implications Compatibilisers significantly improve the physicomechanical properties of the resulting composites with the loading of investigated compatibilisers because of the uniform dispersion of CB in the rubber matrix. Social implications Using blends in the rubber industry leads to high-efficiency production of low-cost products. Originality/value The rubber blending has a significant positive effect on a wide range of applications such as structural applications, aerospace, military, packaging, tires and biomedical. Hence, improving the compatibility of blends will make new materials suitable for new applications.

On the Corrosion Fatigue of Magnesium Alloys Aimed at Biomedical Applications: New Insights from the Influence of Testing Frequency and Surface Modification of the Alloy ZK60

Magnesium alloys are contemporary candidates for many structural applications of which medical applications, such as bioresorbable implants, are of significant interest to the community and a challenge to materials scientists. The generally poor resistance of magnesium alloys to environmentally assisted fracture, resulting, in particular, in faster-than-desired bio-corrosion degradation in body fluids, strongly impedes their broad uptake in clinical practice. Since temporary structures implanted to support osteosynthesis or healing tissues may experience variable loading, the resistance to bio-corrosion fatigue is a critical issue that has yet to be understood in order to maintain the structural integrity and to prevent the premature failure of implants. In the present communication, we address several aspects of the corrosion fatigue behaviour of magnesium alloys, using the popular commercial ZK60 Mg-Zn-Zr alloy as a representative example. Specifically, the effects of the testing frequency, surface roughness and metallic coatings are discussed in conjunction with the fatigue fractography after the testing of miniature specimens in air and simulated body fluid. It is demonstrated that accelerated environmentally assisted degradation under cyclic loading occurs due to a complicated interplay between corrosion damage, stress corrosion cracking and cyclic loads. The occurrence of corrosion fatigue in Mg alloys is exaggerated by the significant sensitivity to the testing frequency. The fatigue life or strength reduced remarkably with a decrease in the test frequency.

Bioepoxy based hybrid composites from nano-fillers of chicken feather and lignocellulose Ceiba Pentandra

In this work, fillers of waste chicken feather and abundantly available lignocellulose Ceiba Pentandra bark fibers were used as reinforcement with Biopoxy matrix to produce the sustainable composites. The aim of this work was to evaluate the mechanical, thermal, dimensional stability, and morphological performance of waste chicken feather fiber/Ceiba Pentandra bark fiber filler as potential reinforcement in carbon fabric-layered bioepoxy hybrid composites intended for engineering applications. These composites were prepared by a simple, low cost and user-friendly fabrication methods. The mechanical (tensile, flexural, impact, hardness), dimensional stability, thermal stability, and morphological properties of composites were characterized. The Ceiba Pentandra bark fiber filler-reinforced carbon fabric-layered bioepoxy hybrid composites display better mechanical performance compared to chicken feather fiber/Ceiba Pentandra bark fiber reinforced carbon fabrics layered bioepoxy hybrid composites. The Scanning electron micrographs indicated that the composites exhibited good adhesion at the interface of the reinforcement material and matrix system. The thermogravimetric studies revealed that the composites possess multiple degradation steps, however, they are stable up to 300 °C. The thermos-mechanical studies showed good dimensional stability of the composites. Both studied composites display better thermal and mechanical performance compared to neat bioepoxy or non-bioepoxy thermosets and are suitable for semi-structural applications.

Development of VUMAT and VUHARD Subroutines for Simulating the Dynamic Mechanical Properties of Additively Manufactured Parts

Numerical modelling and simulation can be useful tools in qualification of additive manufactured parts for use in demanding structural applications. The use of these tools in predicting the mechanical properties and field performance of additive manufactured parts can be of great advantage. Modelling and simulation of non-linear material behaviour requires development and implementation of constitutive models in finite element analysis software. This paper documents the implementation and verification process of a microstructure-variable based model for DMLS Ti6Al4V (ELI) in two separate ABAQUS/Explicit subroutines, VUMAT and VUHARD, available for defining the yield surface and plastic deformation of materials. The verification process of the implemented subroutines was conducted for single and multiple element tests with varying prescribed loading conditions. The simulation results obtained were then compared with the analytical solutions at the same conditions of strain rates and temperatures. This comparison showed that both developed subroutines were accurate in predicting the flow stress of various forms of DMLS Ti6Al4V (ELI) under different conditions of strain rates and temperatures.

Experimental Investigation on Mechanical Properties of A/GFRP, B/GFRP and AB/GFRP Polymer Composites

This study aims to reveal the consequence of thickness reinforcement on Fiber Laminates (Polyester Resin, Glass Fiber, Aluminum, and Bentonite) and to see if it can enhance the mechanical properties and resistance of laminates. Glass fiber reinforced polymer composites have recently been used in automotive, aerospace, and structural applications where they will be safe for the application s unique shape. Hand layup was used to fabricate three different combinations, including Aluminium /Glass fiber reinforced polyester composites (A/GFRP), Bentonite/Glass fiber reinforced polyester composites (B/GFRP), and Aluminium&Bentonie/Glass fiber reinforced polyester composites (AB/GFRP). Results revealed that AB/GFRP had better tensile strength, flexural strength, and hardness than GFRP and A/GFRP. Under normal atmospheric conditions and after exposure to boiling water, hybrid Aluminium&Bentonite and glass fiber-reinforced nanocomposites have improved mechanical properties than other hybrid composites. After exposure to temperature, the flexural strength, tensile strength and stiffness of AB/GFRP Composites are 40 % higher than A/GFRP and 17.44% higher than B/GFRP Composites.

Biobased Composites by Photoinduced Polymerization of Cardanol Methacrylate with Microfibrillated Cellulose

Biobased monomers and green processes are key to producing sustainable materials. Cardanol, an aromatic compound obtained from cashew nut shells, may be conveniently functionalized, e.g., with epoxy or (meth)acrylate groups, to replace petroleum-based monomers. Photoinduced polymerization is recognized as a sustainable process, less energy intensive than thermal curing; however, cardanol-based UV-cured polymers have relatively low thermomechanical properties, making them mostly suitable as reactive diluents or in non-structural applications such as coatings. It is therefore convenient to combine them with biobased reinforcements, such as microfibrillated cellulose (MFC), to obtain composites with good mechanical properties. In this work a cardanol-based methacrylate monomer was photopolymerized in the presence of MFC to yield self-standing, flexible, and relatively transparent films with high thermal stability. The polymerization process was completed within few minutes even in the presence of filler, and the cellulosic filler was not affected by the photopolymerization process.

Effect of Halloysite Nanotubes on Physico-Mechanical Properties of Silk/Basalt Fabric Reinforced Epoxy Composites

Natural fiber reinforced polymer composites have become more attractive due to their high specific strength, light weight and environmental concern. However, some limitations such as low modulus and poor moisture resistance were reported. This paper presents the role of halloysite nanotubes (HNTs) on physico-mechanical properties of bidirectional silk and basalt fiber reinforced epoxy (SF-BF/Ep) hybrid composites. Vacuum bagging and ultra-sonication method were used for the fabrication of hybrid composite slabs. The effect of HNT loadings (1.5, 3 and 4.5 wt. %) on physico-mechanical characteristics like density, hardness, flexural and impact properties of SF-BF/Ep composites were determined according to ASTM standards. Experimental results revealed that the incorporation of HNTs improves the mechanical properties. The impact strength of SF-BF/Ep is predominant at 3 wt. % HNT loading where the impact strength surges to 568.67 J/m, which may render HNT filled SF-BF/Ep desirable for various toughness-critical structural applications. The test results demonstrated that SF-BF/Ep-3HNT coded composites exhibited improved mechanical properties among the all composites.