Disintegration of the Material in Ultrasonic Machining

1973 ◽  
pp. 21-37
Author(s):  
L. D. Rozenberg
Keyword(s):  
Ultrasonic Machining

On the Design and Analysis of Acoustic Horns for Ultrasonic Welding Teflon Encapsulated O-Ring

2013 ◽  
Vol 753-755 ◽  
pp. 402-406
Author(s):  
Kuen Ming Shu ◽  
Yu Jen Wang ◽  
Hoa Shen Yen
Keyword(s):  
Finite Element ◽  
Natural Frequencies ◽  
High Energy ◽  
Ultrasonic Welding ◽  
Ultrasonic Machining ◽  
Analysis And Design ◽  
Vital Part ◽  
Finite Element Software ◽  
Acoustic Horns

The acoustic horn plays a very vital part in high energy ultrasonic machining, and its design is critical to the quality and the efficiency of ultrasonic machining. This paper performs the analysis and design of acoustic horns for ultrasonic welding Teflon encapsulated O-ring by employing ANSYS finite element software. Firstly, the theoretical dimensions of the horns are calculated. Moreover, their natural frequencies and amplitudes are obtained through the simulations of ANSYS.

A Mechanistic Approach to the Prediction of Material Removal Rates in Rotary Ultrasonic Machining

1995 ◽  
Vol 117 (2) ◽  
pp. 142-151 ◽  
Author(s):  
Z. J. Pei ◽  
D. Prabhakar ◽  
P. M. Ferreira ◽  
M. Haselkorn
Keyword(s):  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Diamond Particle ◽  
Machining Parameters ◽  
Ultrasonic Machining ◽  
Rotary Ultrasonic Machining ◽  
Stabilized Zirconia ◽  
Mechanistic Approach ◽  
Wide Range

An approach to modeling the material removal rate (MRR) during rotary ultrasonic machining (RUM) of ceramics is proposed and applied to predicting the MRR for the case of magnesia stabilized zirconia. The model, a first attempt at predicting the MRR in RUM, is based on the assumption that brittle fracture is the primary mechanism of material removal. To justify this assumption, a model parameter (which models the ratio of the fractured volume to the indented volume of a single diamond particle) is shown to be invariant for most machining conditions. The model is mechanistic in the sense that this parameter can be observed experimentally from a few experiments for a particular material and then used in prediction of MRR over a wide range of process parameters. This is demonstrated for magnesia stabilized zirconia, where very good predictions are obtained using an estimate of this single parameter. On the basis of this model, relations between the material removal rate and the controllable machining parameters are deduced. These relationships agree well with the trends observed by experimental observations made by other investigators.

The Research and Development on the Material Removal Mechanism of the Ultrasonic Cutting

2014 ◽  
Vol 1027 ◽  
pp. 40-43
Author(s):  
Yan Yan Lou ◽  
Yan Zhang ◽  
Ying Gao ◽  
Jia Chen Zhang ◽  
Yan Zhou Sun
Keyword(s):  
Material Removal ◽  
Development Trend ◽  
Ultrasonic Machining ◽  
Removal Mechanism ◽  
Rotary Ultrasonic Machining ◽  
Material Removal Mechanism ◽  
Material Removal Model ◽  
The Development Trend ◽  
Removal Model ◽  
Ultrasonic Cutting

Ultrasonic machining is an important part of modern processing technology which is adapt to all kinds of hard brittle materials processing. This paper reviews the latest progress of the material removal mechanism on one-dimensional ultrasonic machining, two-dimensional ultrasonic machining and rotary ultrasonic machining, and expounds the development trend of establishing the material removal model of the ultrasonic machining.

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