Corrosion Behavior of Steel Fibers in Reactive Powder Concrete with High Volume of Mineral Admixtures

2020 ◽  
Vol 35 (3) ◽  
pp. 541-550
Author(s):  
Haitao Yang ◽  
Juanhong Liu ◽  
Yanpeng Xue ◽  
Yucheng Zhou ◽  
Hongguang Ji
2012 ◽  
Vol 204-208 ◽  
pp. 3989-3993
Author(s):  
Yan Zhou Peng ◽  
Wen Yang ◽  
Qiao Sheng Zhu

The effect of heat-curing procedure on strength of reactive powder concrete (RPC) having high volume of mineral admixtures, such as ultra-fine fly ash (UFFA), steel slag powder (SS) and silica fume (SF) was studied in this paper. Moreover, the effect of the cuing temperature (20°C, 60°C and 90°C) and the duration (1 day and 3 days) of heat-curing both on microstructure of RPCs’ samples were investigated by SEM-EDXA. The results indicate that the heat-curing procedure has a great influence on strength of this RPC; the compressive strength of specimens cured in a appropriate condition could achieve more than 190 MPa. Moreover, a high curing temperature or a long duration of heat-curing will cause not only a high degree of pozzolanic reaction but also a low n(Ca)/n(Si) ratio of hydration product. Thus, the microstructure of the paste becomes more compact, which would definitely improve the mechanic properties of the hardened paste.


Author(s):  
Mohammed S. Nasr ◽  
Zaid A. Hasan ◽  
Mohammed K. Abed ◽  
Mohammed K. Dhahir ◽  
Wissam N. Najim ◽  
...  

The reactive powder concrete (RPC) is one of the special concrete types that characteristics with high cement content which means high production cost and CO2 emissions to the atmosphere. Therefore, to enhance the environment as well as to develop green RPC, alternatives to cement, such as supplementary cementitious materials (SCMs) were used. Limited studies addressed the use of a high volume fraction of SCMs as a binary combination in the production of RPC. Thus, this study aims to replace a high percentage of cement (50%) with binary combinations of silica fume (SF), type F fly ash (FA) and metakaolin (MK). The experimental program included two phases. In phase one, two groups (SF+FA and MK+FA) were cast without steel fibers. Based on group performance in the first phase, one group was chosen to be used with steel fibers in the second phase. The flow rate, compressive and flexural strengths, density, ultrasonic pulse velocity and dynamic modulus of elasticity tests were conducted. The phase one results showed that SF+FA combination mixtures had better performance than MK+FA mixtures thus they were selected to be used in the second phase (with the addition of 1% volumetric fraction micro steel fibers). Results indicated that it is possible to produce sustainable RPC in which the cement can be replaced with 30% SF and 20% FA (the total replacement is 50%) in the presence of 1% steel fibers with a remarkable enhancement in compressive strength and flexural strength reached up to 44% and 10%, respectively.


2009 ◽  
Vol 405-406 ◽  
pp. 37-43 ◽  
Author(s):  
Heng Jing Ba ◽  
Ai Li Guo ◽  
Ying Zi Yan

According to the theory of dense packing of particle, the theoretical particle size distribution of raw materials of RPC (Reactive Powder Concrete) was calculated. On the basis, the ratio of raw materials with different range of particle sizes of the RPC was determined by mechanical experiments. According to the determined ratio, a new type RPC was prepared by using flying ash and slag to replace part of cements and quartz flour, respectively. The workability, mechanical properties of the new RPC with different mix proportion and its shrinkage, cured at the normal temperature and 60°C, respectively, were studied. The results show that when water-binder ratio is 0.23, fly ash replaces 30% cements, slag replaces 50% quartz flour and superfine steel fibers percentage in volume is 2%, the compressive and flexural strength of prepared RPC are 160.1MPa and 25.3MPa, respectively, and after 3days heat curing (60°C), the dry shrinkage of it in 28days age reaches 299um/m. In addition, the fluidity of the new RPC is 258mm and meets requirements of workability of the pump concrete.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1751 ◽  
Author(s):  
Guangyao Yang ◽  
Jiangxiong Wei ◽  
Qijun Yu ◽  
Haoliang Huang ◽  
Fangxian Li

This study investigated the strength and toughness of reactive powder concrete (RPC) made with various steel fiber lengths and concrete strengths. The results indicated that among RPC samples with strength of 150 MPa, RPC reinforced with long steel fibers had the highest compressive strength, peak strength, and toughness. Among the RPC samples with strength of 270 MPa, RPC reinforced with short steel fibers had the highest compressive strength, and peak strength, while RPC reinforced with medium-length steel fibers had the highest toughness. As a result of the higher bond adhesion between fibers and ultra-high-strength RPC matrix, long steel fibers were more effective for the reinforcement of RPC with strength of 150 MPa, while short steel fibers were more effective for the reinforcement of RPC with strength of 270 MPa.


2020 ◽  
Vol 10 (3) ◽  
pp. 1138 ◽  
Author(s):  
Hanbing Liu ◽  
Xiang Lyu ◽  
Yuwei Zhang ◽  
Guobao Luo ◽  
Wenjun Li

Generally, reactive powder concrete (RPC) contains steel fibers often exposed to aggressive environments. Steel fibers in such RPCs are subjected to corrosion in-service, which can significantly change the mechanical properties of the structural components. In this paper, basalt fibers were used to replace steel fibers for preparing a new basalt fiber modified reactive powder concrete (BFRPC). The bending resistance of BFRPC beams was studied, and the crack propagation and failure type of BFRPC beam were monitored by acoustic emission (AE). During the bending test, the failure type of BFRPC was evaluated by AE. Besides, the effects of notch and interfacial damage on the bending resistance and failure type were also studied. During the test, ordinary Reactive Powder Concrete (RPC) without basalt fibers was used as a reference. Results revealed that failure type of the RPC beam and BFRPC beam was mainly caused by shear failure. The notch increased the number of tensile cracks in the beam failure crack, resulting in a decrease in the bending resistance of RPC beam and BFRPC beam. Besides, basalt fiber could improve the toughness and bending resistance of BFRPC beam and increase resistance of the BFRPC beam to notch and interface damage.


2017 ◽  
Vol 3 (2) ◽  
pp. 81 ◽  
Author(s):  
Ashraf Abdulhadi Alfeehan ◽  
Hassan Issa Abdulkareem ◽  
Shahad Hameed Mutashar

Voided slabs are reinforced concrete slabs in which voids allow to reduce the amount of concrete. The bubbled deck slab is a new and sustainable biaxial floor system to be used as a self-supporting concrete floor. The use of voided slabs leads to decrease the consumption of materials and improve the insulation properties for enhancing the objectives of sustainability. This study presents an investigation into the flexural behavior of sustainable Reactive Powder Concrete RPC bubbled slab flooring elements. Six one-way slabs were cast and tested up to the failure. The adopted variables in this study are: the volumetric ratio of steel fibers, type of slab; bubbled or solid, placing of reinforcement and thickness of slab. The effect of each variable on the ultimate load, deflection and strain has been discussed. The results show that increasing the percent of steel fibers from 1% to 2% in solid and bubbled slabs decreases the deflection by (18.75%) and (50%) respectively. As well as, the deflection increases by (41%) for bubbled slab compared to the solid slab. The slabs reinforced with top and bottom steel meshes show less deflection than slabs reinforced by only bottom steel mesh.


2018 ◽  
Vol 162 ◽  
pp. 04004 ◽  
Author(s):  
Eyad Kadhem ◽  
Ammar Ali ◽  
Sameh Tobeia

Reactive Powder Concrete (RPC) is a type of ultra-high performance concrete, this dense composite material generally characterized by high cement content, high durability, low porosity, low water/cement ratio and in most cases contains steel fibers as new types of concrete appears, further investigation for their mechanical properties are needed. This work aims to give a better understanding of RPC behavior by deriving formulas to calculate the modulus of elasticity and the splitting tensile strength in relation with compressive strength and steel fibers content. This study is based on data obtained from the experimental investigation done in this work and from others pervious works. The parametric study is based mainly on the silica fume content which is used in four different ratios (12 %, 15 %, 20 % and 25 %), the use of micro steel fibers 15 mm in length, 0.2 mm in diameter and aspect ratio of 75 added in ratios of (0 %, 1 %, 1.5 % and 2 %), and water/cement in ratios of (16 %, 18 %, 20 % and 22 %), respectively. The proposed equations show a better behavior in comparison to some available equations that were used in the estimation of modulus of elasticity and splitting tensile strength of reactive powder concrete, the coefficient of variation for the proposed equations (COV) decrease to 10.677% and 10.455% respectively.


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