Earth-Based Mortars: Mix Design, Mechanical Characterization and Environmental Performance Assessment

The incorporation of sustainable materials in the civil construction sector has grown in recent years to minimize environmental impacts. Among these materials, the use of earth, a local raw material that does not require much energy for its processing, appears as an advantageous and promising alternative. Earth mortars stabilized with natural binders, when compared to conventional mortars, can have technological, economic and environmental advantages. The objective of this work was to develop an earth-based mortar stabilized with mineral binders using a 1:3 binder to aggregate mass proportion, and to evaluate its fresh and hardened state properties, as well as its environmental impacts using Life Cycle Assessment (LCA) with a cradle to gate scope. The selected materials were divided in four groups: (i) cement, hydrated lime, fly ash and metakaolinite (binders), (ii) natural sand and coarse fraction of the earth (aggregates), (iii) calcium chloride and superplasticizer (additives) and (iv) water. In the matrix formulation the clay fraction from earth constituted the majority of the binder. The selection of supplementary cementitious materials as additional binders provided improvements in workability and mechanical properties of the mortar. A mix design was carried out using different cement (5; 7.5 and 10%) and fly ash (11; 13.5 and 16%) mass percentages. The water/binder material ratio, superplasticizer content and calcium chloride content were 0.65; 2% and 1%, respectively. The results showed that an increase in fly ash content combined with a decrease in cement content provided an increase in workability and a decrease in mechanical properties of mortars. Nevertheless, the mechanical performance of the mortars remained above the minimum values prescribed in Brazilian construction codes. From the results analysis it was concluded that partial replacement of cement by fly ash provided greater workability in the fresh state and reduced the environmental impacts of the earth-based mortar.

Development of GHG Emissions Curves for Bio-Concretes Specification: Case Study for Bamboo, Rice Husk, and Wood Shavings Considering the Context of Different Countries

Bio-concretes are receiving special attention in recent research as an alternative for climate change mitigation due to their low carbon footprints. Different bio-based materials can be used, e.g., wood shavings, bamboo, rice husk, and coconut. However, various methodological parameters can influence the carbon footprint of bio-based materials, especially bio-concretes, like biogenic carbon, amount of carbon in dry matter, rotation period of bio-aggregates, and type of cementitious materials. It is important to have easier ways of estimating the carbon footprint of bio-concretes, using parameters and data easily available. This research aims to evaluate the (1) carbon footprint of different mixtures of three bio-concretes (wood bio-concrete - WBC, bamboo bio-concrete - BBC and rice husk bio-concrete - RBC), and the (2) development of GHG emissions curves for bio-concretes specification based on easily available data (such as density, biomass content, and compressive strength). Based on experimental data, the carbon footprint was performed using the Life Cycle Assessment (LCA) methodology. In order to extend the findings of this study, the context of the following four countries was evaluated: Brazil, South Africa, India, and China. In addition, the replacement of Portland cement for Supplementary Cementitious Materials (SCMs) are evaluated hypothetically. The results show that the increase of biomass content in bio-concretes and the replacement of Portland cement by SCMs leads to a radical decrease in life cycle GHG emissions. The percentage of carbon in biomass is a critical factor for reducing the carbon footprint. The WBC was the biomass that performed better for this parameter. The presented GHG emissions curves can be a useful way to estimate the carbon footprint of bio-concretes and can be adapted to other kinds of bio-concretes and countries.

Role of Aluminum and Lithium in Mitigating Alkali-Silica Reaction—A Review

Effective mitigation of alkali-silica reaction (ASR) is critical for producing durable concrete. The use of alumina-rich supplementary cementitious materials (SCMs) and chemical admixtures such as lithium salts to prevent expansion caused by ASR was first reported 70 years ago, shortly after the discovery of ASR in 1940s. Despite numerous investigations, the understanding of the mechanisms of Al and Li for mitigating ASR remain partially inexplicit in the case of Al, and hardly understood in the case of Li. This paper reviews the available information on the effect of Al and Li on ASR expansion, the influencing factors, possible mechanisms and limitations. The role of Al in mitigating ASR is likely related to the reduction of dissolution rate of reactive silica. Moreover, the presence of Al may alter the structure of crystalline ASR products to zeolite or its precursor, but such effect seems to be not that significant at ambient conditions due to the slow kinetics of zeolite formation. Several mechanisms for the lithium salts in mitigating ASR have been proposed, but most of them are not conclusive primarily due to the lack of knowledge about the formed reaction products. Combination of Al-rich SCMs and lithium salts may be used as an economic solution for ASR mitigation, although systematic studies are necessary prior to the applications.

Effective Utilization of Industrial and Agricultural Waste for Developing Sustainable Self-Compacting Concrete

SCC (Self compacting concrete) can fill formwork and encloses reinforcing bars under gravity and maintains homogeneity without vibration. SCC shortens the period of construction, guarantees compaction in confined zones, moreover terminates noise due to vibration. The wide spread application of SCC is restricted because of the high cost for the production of SCC with high cement content and chemical admixtures. In order to make the production of SCC economical, and to reduce the high cement content the Ordinary Portland Cement in SCC can be blended with pozzolanic materials like rice husk ash and supplementary cementitious materials like fly ash. In this paper the fresh state properties and mechanical properties such as compressive strength, split tensile strength and flexural strength of SCC with ternary blends of rice husk ash (RHA) and fly ash (FA) were studied. For this purpose, different mixes were prepared by replacing Ordinary Portland Cement (OPC) with 5%, 10%, 15% and 20% of rice husk ash (RHA) and the percentage of addition of fly ash (FA) is fixed as 15% for all these mixes. It was observed that the specimen incorporating 10% of rice husk ash (RHA) and 15% of fly ash (FA) as ternary blend exhibits better mechanical properties such as: Compressive, split tensile and flexural strengths at 28 days of age as compared to traditional mix of SCC without RHA (Rice Husk Ash) and FA (Fly Ash). This research demonstrates that the ideal percentage for a mixture of rice husk ash (RHA) and fly ash as ternary blend is 10% and 15% respectively.

A Deep Learning Approach to Design and Discover Sustainable Cementitious Binders: Strategies to Learn From Small Databases and Develop Closed-form Analytical Models

To reduce the energy-intensity and carbon footprint of Portland cement (PC), the prevailing practice embraced by concrete technologists is to partially replace the PC in concrete with supplementary cementitious materials [SCMs: geological materials (e.g., limestone); industrial by-products (e.g., fly ash); and processed materials (e.g., calcined clay)]. Chemistry and content of the SCM profoundly affect PC hydration kinetics; which, in turn, dictates the evolutions of microstructure and properties of the [PC + SCM] binder. Owing to the substantial diversity in SCMs’ compositions–plus the massive combinatorial spaces, and the highly nonlinear and mutually-interacting processes that arise from SCM-PC interactions–state-of-the-art computational models are unable to produce a priori predictions of hydration kinetics or properties of [PC + SCM] binders. In the past 2 decades, the combination of Big data and machine learning (ML)—commonly referred to as the fourth paradigm of science–has emerged as a promising approach to learn composition-property correlations in materials (e.g., concrete), and capitalize on such learnings to produce a priori predictions of properties of materials with new compositions. Notwithstanding these merits, widespread use of ML models is hindered because they: 1) Require Big data to learn composition-property correlations, and, in general, large databases for concrete are not publicly available; and 2) Function as black-boxes, thus providing little-to-no insights into the materials laws like theory-based analytical models do. This study presents a deep learning (DL) model capable of producing a priori, high-fidelity predictions of composition- and time-dependent hydration kinetics and phase assemblage development in [PC + SCM] pastes. The DL is coupled with: 1) A fast Fourier transformation algorithm that reduces the dimensionality of training datasets (e.g., kinetic datasets), thus allowing the model to learn intrinsic composition-property correlations from a small database; and 2) A thermodynamic model that constrains the model, thus ensuring that predictions do not violate fundamental materials laws. The training and outcomes of the DL are ultimately leveraged to develop a simple, easy-to-use, closed-form analytical model capable of predicting hydration kinetics and phase assemblage development in [PC + SCM] pastes, using their initial composition and mixture design as inputs.

Compressive Strength and Chloride Ion Permeability Test of Concrete Incorporating Fly Ash and GGBS with Diverse Water Binder Ratio

In this study conventional concrete of M40 grade developed with diverse water binder ratio and fixed optimum dosage of 30% mineral admixture fly ash and GGBS with weight of cement .Compression test has been conducted on cube samples and Rapid Chloride permeability test (RCPT) are conducted on cylindrical specimens to acknowledge durability parameter. Compression test results has been enhanced with replacement of supplementary cementitious materials and chloride ion permeability has been reduced with substitution of fly ash and GGBS .incremental of water binder ratio also reduce the permeability value however compression value increased