Modelling of machined surface topography and anisotropic texture direction considering stochastic tool grinding error and wear in peripheral milling

2021 ◽  
Vol 292 ◽  
pp. 117065
Author(s):  
Chongyan Cai ◽  
Qinglong An ◽  
Weiwei Ming ◽  
Ming Chen
Keyword(s):  
Surface Topography ◽  
Peripheral Milling ◽  
Machined Surface ◽  
Tool Grinding

scholarly journals Dynamic Generation of Machined Surfaces, Part 2: Construction of Surface Topography

1991 ◽  
Vol 113 (2) ◽  
pp. 145-153 ◽  
Author(s):  
G. M. Zhang ◽  
S. G. Kapoor
Keyword(s):  
Surface Topography ◽  
Random Excitation ◽  
Surface Generation ◽  
Distribution Model ◽  
Excitation System ◽  
Machined Surface ◽  
Spiral Trajectory ◽  
Vibratory Motion ◽  
Texture Generation ◽  
Simulation Results

In Part 1 of these two-part papers, a normal distribution model has been formulated to describe the random excitation system present during machining. Part 2 presents a methodology to dynamically generate the surface topography under the random excitation environment through computer simulation. The proposed methodology uses the tool vibratory motion along with the tool geometrical motion to construct the topography of a machined surface. Both experimental and simulation results confirm that when a small feed is used, the influence of the spiral trajectory of tool geometrical motion on the surface generation decays dramatically and the random excitation system, on the opposite, is strengthened playing a significant role in surface texture generation.

scholarly journals Machined Surface Topography Investigation in Turning of Titanium Alloy (Ti-6al-4v) Using Steam as A Coolant

2015 ◽  
Vol 12 (2) ◽  
pp. 104-107
Author(s):  
Afaqahmed Jamadar ◽  
Vilas Shinde ◽  
Muhammedumar Jamadar ◽  
Javed Kazi
Keyword(s):  
Titanium Alloy ◽  
Surface Topography ◽  
Machined Surface

Modelling and simulation of surface topography machined by peripheral milling considering tool radial runout and axial drift

2019 ◽  
Vol 233 (12) ◽  
pp. 2227-2240 ◽  
Author(s):  
Hui-Qun Chen ◽  
Qing-Hui Wang
Keyword(s):  
Surface Roughness ◽  
Surface Topography ◽  
Surface Finish ◽  
Dominant Frequency ◽  
Peripheral Milling ◽  
Stability Lobe Diagram ◽  
Vector Operation ◽  
Good Surface ◽  
Stability Lobe ◽  
Feed Mark

Based on the Z-map model of a workpiece and the dynamic cutting forces model of peripheral milling in which the regenerative effect of tool radial runout and axial drift are considered, a model for the prediction of surface topography in peripheral milling operations is presented. According to the stability lobe diagram obtained by the zero-order analytical method, the relationship between spindle speed and surface topography, the tool radial runout, and the axial drift following the chatter are studied. The results show that a stable cutting status but a poor surface finish is obtained at the spindle speeds at which the dominant frequency of the milling system is integral multiples of the selected machining frequency, and a stable cutting status with a good surface finish can be obtained near and on the left side of the resonant spindle speeds determined by the predicted stability lobe diagram. The motion equations of any tooth end mill for peripheral milling are established, and these equations are based on the transformation matrix and the vector operation principle of motion-homogeneous coordinates. In addition, the simulation algorithm and the system of surface topography generated in peripheral milling are given based on the Z-map model. Cutting tests are carried out, and good agreement between the measured surface topographies and the topographies predicted by the model in this study is found in terms of their shape, magnitude, feed mark, profile height of cross-section, and surface roughness. The simulation results show that the milling surface roughness increases with the increase in feed per tooth, which further shows that this simulation system has high credibility. Thus, the simulation and experimental results can provide some practical instructions for the actual peripheral milling in determining the optimal machining conditions.

scholarly journals 2D Finite Element Modeling of the Cutting Force in Peripheral Milling of Cellular Metals

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 555 ◽  
Author(s):  
Rafael Guerra Silva ◽  
Uwe Teicher ◽  
Alexander Brosius ◽  
Steffen Ihlenfeldt
Keyword(s):  
Finite Element ◽  
Cutting Force ◽  
Heterogeneous Materials ◽  
Element Model ◽  
Cellular Materials ◽  
Subsurface Damage ◽  
Peripheral Milling ◽  
Fe Method ◽  
Machined Surface ◽  
Cellular Metals

The machining of cellular metals has been a challenge, as the resulting surface is extremely irregular, with torn off or smeared material, poor accuracy, and subsurface damage. Although cutting experiments have been carried out on cellular materials to study the influence of cutting parameters, current analytical and experimental techniques are not suitable for the analysis of heterogeneous materials. On the other hand, the finite element (FE) method has been proven a useful resource in the analysis of heterogeneous materials, such as cellular materials, metal foams, and composites. In this study, a two-dimensional finite element model of peripheral milling for cellular metals is presented. The model considers the kinematics of peripheral milling, depicting the advance of the tool into the workpiece and the interaction between the cutting edge and the mesostructure. The model is able to simulate chip separation as well as the surface and subsurface damage on the machined surface. Although the calculated average cutting force is not accurate, the model provides a reasonable estimation of maximum cutting force. The influences of mesostructure on cutting processes are highlighted and the effects in peripheral milling of cellular materials are discussed.

A normal contact stiffness model of machined joint surfaces considering elastic, elasto-plastic and plastic factors

2019 ◽  
Vol 234 (7) ◽  
pp. 1007-1016 ◽  
Author(s):  
Yongquan Zhang ◽  
Hong Lu ◽  
Xinbao Zhang ◽  
He Ling ◽  
Wei Fan ◽  
...  
Keyword(s):  
Surface Topography ◽  
Contact Stiffness ◽  
Fractal Theory ◽  
Fractal Model ◽  
Single Pair ◽  
Machined Surface ◽  
Normal Contact ◽  
Joint Surfaces ◽  
Stiffness Model ◽  
Normal Contact Stiffness

Considering the rough surface as a fractal model makes the research of contact parameters more practical. In the fractal model of the machined surface, the parameters describing the surface topography are independent of the measurement resolution. Based on the elastic, elasto-plastic and plastic deformations of a single pair of contact asperities, a normal contact stiffness model using the fractal model for surface topography description is proposed in this paper. The specimens machined by milling and grinding methods are used to verify the proposed contact stiffness model based on the fractal theory. The experimental and theoretical results indicate that the proposed contact stiffness model is appropriate for the machined joint surfaces.

scholarly journals Gingival Response to Dental Implant: Comparison Study on the Effects of New Nanopored Laser-Treated vs. Traditional Healing Abutments

2020 ◽  
Vol 21 (17) ◽  
pp. 6056
Author(s):  
Barbara Ghinassi ◽  
Angela Di Baldassarre ◽  
Gianmaria D’Addazio ◽  
Tonino Traini ◽  
Mauro Andrisani ◽  
...  
Keyword(s):  
Soft Tissue ◽  
Surface Topography ◽  
Soft Tissues ◽  
Point Of View ◽  
Lower Grade ◽  
Machined Surface ◽  
Tissue Microenvironment ◽  
Second Stage ◽  
The One

The health of peri-implant soft tissues is important for the long-term success rate of dental implants and the surface topography is pivotal in influencing it. Thus, the aim of this study was to evaluate, in human patients, the inflammatory mucosal microenvironment in the tissue surrounding a new, nanoscale, laser-treated healing abutment characterized by engineered nanopores versus a standard machined-surface. Analyses of anti- and pro-inflammatory markers, cytokeratins, desmosomal proteins and scanning electron microscopy were performed in 30 soft-tissue biopsies retrieved during second-stage surgery. The results demonstrate that the soft tissue surrounding the laser-treated surface was characterized by a lower grade of inflammation than the one facing the machined-surface, which, in turn, showed a disrupted epithelium and altered desmosomes. Moreover, higher adhesion of the epithelial cells on the laser-treated surface was detected compared to the machined one. In conclusion, the laser-treated surface topography seems to play an important role not only in cell adhesion, but also on the inflammatory makers’ expression of the soft tissue microenvironment. Thus, from a clinical point of view, the use of this kind of topography may be of crucial importance not only on healing abutments but also on prosthetic ones.

A New Algorithm for the Numerical Simulation of Machined Surface Topography in Multiaxis Ball-End Milling

2008 ◽  
Vol 130 (1) ◽  
Author(s):  
Wei-Hong Zhang ◽  
Gang Tan ◽  
Min Wan ◽  
Tong Gao ◽  
David Hicham Bassir
Keyword(s):  
Numerical Simulation ◽  
Surface Topography ◽  
End Milling ◽  
Computing Time ◽  
Cutting Edge ◽  
Machining Parameters ◽  
Step Method ◽  
Time Step ◽  
Machined Surface ◽  
Ball End Milling

In milling process, surface topography is a significant factor that affects directly the surface integrity and constitutes a supplement to the form error associated with the workpiece deformation. Based on the tool machining paths and the trajectory equation of the cutting edge relative to the workpiece, a new and general iterative algorithm is developed here for the numerical simulation of the machined surface topography in multiaxis ball-end milling. The influences of machining parameters such as the milling modes, cutter runout, cutter inclination direction, and inclination angle upon the topography and surface roughness values are studied in detail. Compared with existing methods, the basic advantages and novelties of the proposed method can be resumed below. First, it is unnecessary to discretize the cutting edge and tool feed motion and rotation motion. Second, influences of cutting modes and cutter inclinations are studied systematically and explicitly for the first time. The generality of the algorithm makes it possible to calculate the pointwise topography value on any sculptured surface of the workpiece. Besides, the proposed method is proved to be more efficient in saving computing time than the time step method that is commonly used. Finally, some examples are presented and simulation results are compared with experimental ones.

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