Stall Inception and Development Process Due to Tip Leakage Flow in Axial Compressor Rotor Blades Row

2014 ◽  
Vol 30 (3) ◽  
pp. 307-313 ◽  
Author(s):  
R. Taghavi-Zenou ◽  
S. Abbasi ◽  
S. Eslami
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Axial Compressor ◽  
Leading Edge ◽  
Rotor Blades ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Compressor Rotor

ABSTRACTThis paper deals with tip leakage flow structure in subsonic axial compressor rotor blades row under different operating conditions. Analyses are based on flow simulation utilizing computational fluid dynamic technique. Three different circumstances at near stall condition are considered in this respect. Tip leakage flow frequency spectrum was studied through surveying instantaneous static pressure signals imposed on blades surfaces. Results at the highest flow rate, close to the stall condition, showed that the tip vortex flow fluctuates with a frequency close to the blade passing frequency. In addition, pressure signals remained unchanged with time. Moreover, equal pressure fluctuations at different passages guaranteed no peripheral disturbances. Tip leakage flow frequency decreased with reduction of the mass flow rate and its structure was changing with time. Spillage of the tip leakage flow from the blade leading edge occurred without any backflow in the trailing edge region. Consequently, various flow structures were observed within every passage between two adjacent blades. Further decrease in the mass flow rate provided conditions where the spilled flow ahead of the blade leading edge together with trailing edge backflow caused spike stall to occur. This latter phenomenon was accompanied by lower frequencies and higher amplitudes of the pressure signals. Further revolution of the rotor blade row caused the spike stall to eventuate to larger stall cells, which may be led to fully developed rotating stall.

Effect of Active Modulation of Through-Casing Coolant Injection on Turbine Efficiency

2017 ◽  
Author(s):  
Brian M. T. Tang ◽  
Marko Bacic ◽  
Peter T. Ireland
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Total Pressure ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Turbine Efficiency ◽  
Coolant Injection ◽  
Cooling Air

This paper presents a computational investigation into the impact of cooling air injected through the stationary over-tip turbine casing on overall turbine efficiency. The high work axial flow turbine is representative of the high pressure turbine of a civil aviation turbofan engine. The effect of active modulation of the cooling air is assessed, as well as that of the injection locations. The influence of the through-casing coolant injection on the turbine blade over-tip leakage flow and the associated secondary flow features are examined. Transient (unsteady) sliding mesh simulations of a one turbine stage rotor-stator domain are performed using periodic boundary conditions. Cooling air configurations with a constant total pressure air supply, constant mass flow rate and actively controlled total pressure supply are assessed for a single geometric arrangement of cooling holes. The effects of both the mass flow rate of cooling air and the location of its injection relative to the turbine rotor blade are examined. The results show that all of the assessed cooling configurations provided a benefit to turbine row efficiency of between 0.2 and 0.4 percentage points. The passive and constant mass flow rate configurations reduced the over-tip leakage flow, but did so in an inefficient manner, with decreasing efficiency observed with increasing injection mass flow rate beyond 0.6% of the mainstream flow, despite the over-tip leakage mass flow rate continuing to reduce. By contrast, the active total pressure controlled injection provided a more efficient manner of controlling this leakage flow, as it permitted a redistribution of cooling air, allowing it to be applied in the regions close to the suction side of the blade tip which more directly reduced over-tip leakage flow rates and hence improved efficiency. Cooling air injected close to the pressure side of the rotor blade was less effective at controlling the leakage flow, and was associated with increased aerodynamic loss in the passage vortex.

Numerical simulation of unsteady tip clearance flow in an isolated axial compressor rotor blades row

2011 ◽  
Vol 226 (1) ◽  
pp. 82-93 ◽  
Author(s):  
R Taghavi-Zenouz ◽  
S Eslami
Keyword(s):  
Experimental Data ◽  
Axial Compressor ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Clearance Flow

Three-dimensional unsteady numerical simulations were carried out to analyse tip clearance flow in a low-speed isolated axial compressor rotor blades row. A flow solver has been used for the current study utilizing the large eddy simulation (LES) technique. Periodic tip leakage flow and its propagation trajectories were simulated in detail. A number of pseudo pressure transducers were imposed on the pressure side of the blade for detection of unsteady surface pressures to provide a calculation of tip leakage flow frequencies. Two different sizes of tip clearance were considered for simulations and analyses. Non-dimensional frequencies of the tip leakage flow were calculated and final results were compared to those of existing numerical and experimental data. Final results demonstrated that in contrast to the Reynolds averaged Navier–Stokes (RANS) model, the LES method shows considerable dependency of frequency characteristics of the tip leakage flow to the gap size and can detect different frequency spectrums along the blade surface. All the results obtained through the current numerical approach were in close agreement with those of existing experimental data.

Application of Casing Circumferential Grooves to Counteract the Influence of Tip Clearance

2008 ◽  
Author(s):  
Victor Mileshin ◽  
Igor Brailko ◽  
Andrew Startsev
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Ratio ◽  
Leading Edge ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Blade Height ◽  
Transonic Compressor

Widening of surge margin of a transonic compressor stage is the main objective of the paper. This stage is a typical middle stage of a modern high pressure compressor (HPC) with decreased number of stages. Hot tip clearance of the stage being integrated into a six-stage HPC providing total pressure ratio π* HPC ≥ 12 and mass flow-rate < 16 kg/sec is estimated at 2.5 – 3% of blade height and is classified as a large tip clearance. In this paper experimental and 3D viscous numerical performances of the stage are obtained for two values of rotor tip clearance — equal to 0.76% (small size) and 2.66% (large size) of blade height. In doing so, tip clearance enlargement from 0.76% to 2.66% has been made by increase of casing (shroud) radius. This increase is manufactured as a circumferential trench (recess) with axial width 30% larger than rotor axial chord. Below this tip clearance is called “recessed” tip clearance. A distinguishing feature of leakage flow in case of large tip clearance is a formation of reversed flow near rotor casing. This backflow being intensified by throttling causes increase of incidence at the rotor leading edge and development of rotor stall. Casing treatments are intended to inhibit and delay the process. Among them circumferential grooves is the simplest casing treatment. Investigated in this paper casing circumferential grooves cover 82% of rotor axial chord. Numerical visualization of the near-casing streamlines demonstrates that tip leakage flow drains into the casing grooves giving rise to extended domains of positive axial velocity. Calculated mass flow-rate through groove’s cross-section demonstrates maximum over the rotor blade tip (flow into the groove) and minimum at mid-pitch (flow out of the groove). Amplitude of this variation depends on the groove location and stage throttling.

Study of the Standard k-ε Model for Tip Leakage Flow in an Axial Compressor Rotor

2016 ◽  
Vol 33 (4) ◽  
Author(s):  
Yanfei Gao ◽  
Yangwei Liu ◽  
Luyang Zhong ◽  
Jiexuan Hou ◽  
Lipeng Lu
Keyword(s):  
Flow Field ◽  
Large Scale ◽  
Turbulent Viscosity ◽  
Axial Compressor ◽  
Leakage Flow ◽  
Reynolds Stresses ◽  
Mean Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Compressor Rotor

AbstractThe standard k-ε model (SKE) and the Reynolds stress model (RSM) are employed to predict the tip leakage flow (TLF) in a low-speed large-scale axial compressor rotor. Then, a new research method is adopted to “freeze” the turbulent kinetic energy and dissipation rate of the flow field derived from the RSM, and obtain the turbulent viscosity using the Boussinesq hypothesis. The Reynolds stresses and mean flow field computed on the basis of the frozen viscosity are compared with the results of the SKE and the RSM. The flow field in the tip region based on the frozen viscosity is more similar to the results of the RSM than those of the SKE, although certain differences can be observed. This finding indicates that the non-equilibrium turbulence transport nature plays an important role in predicting the TLF, as well as the turbulence anisotropy.

Numerical Simulation of Effects of Tip Geometry on the Performance of an Axial Compressor

2012 ◽  
Author(s):  
Hongwei Ma ◽  
Jun Zhang
Keyword(s):  
Mass Flow ◽  
Tangential Force ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Leading Edge ◽  
Suction Side ◽  
Leakage Flow ◽  
Base Line ◽  
Compressor Rotor ◽  
Blade Tip

The purpose of this paper is to investigate numerically the effects of the tip geometry on the performance of an axial compressor rotor. There are three case studies which are compared with the base line tip geometry. 1) baseline (flat tip); 2) Cavity (tip with a cavity); 3) SSQA (suction side squealer tip) and 4) SSQB (modified suction side squealer tip). The case of SSQB is a combination of suction side squealer tip and the cavity tip. From leading edge to 10% chord, the tip has a cavity. From 10% chord to trailing edge, the tip has a suction side squealer. The numerical results of 2) show that the cavity tip leads to lower leakage mass flow and greater loss in tip gap and the rotor passage. The loading near the blade tip is lower than the baseline, thus the tangential force of the blade is lower. It leads to lower pressure rise than the baseline. The performance of the compressor for the tip with cavity is worse than the baseline. The results of 3) show that the higher curvature of the suction side squealer increases the loading of the blade and the tangential blade force. With the suction side squealer tip, the leakage flow experiences two vena contractor thus the mass of the leakage flow is reduced which is benefit for the performance of the compressor. The loss in the tip gap is lower than baseline. The performance is better than the baseline with greater pressure rise of the rotor, smaller leakage mass flow and lower averaged loss. For the case the SSQB, the leakage mass flow is lower than the SSQA and the loss in the tip gap and the rotor passage is greater than SSQA. The performance of the case of the SSQB is worse than the case of SSQA.

The Influence of Tip Clearance Momentum Flux on Stall Inception in a High-Speed Axial Compressor

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Joshua D. Cameron ◽  
Matthew A. Bennington ◽  
Mark H. Ross ◽  
Scott C. Morris ◽  
Juan Du ◽  
...  
Keyword(s):  
Momentum Flux ◽  
High Speed ◽  
Axial Compressor ◽  
Leading Edge ◽  
Tip Clearance ◽  
Flow Coefficient ◽  
Axial Position ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage

Experimental and numerical studies were conducted to investigate tip-leakage flow and its relationship to stall in a transonic axial compressor. The computational fluid dynamics (CFD) results were used to identify the existence of an interface between the approach flow and the tip-leakage flow. The experiments used a surface-streaking visualization method to identify the time-averaged location of this interface as a line of zero axial shear stress at the casing. The axial position of this line, denoted xzs, moved upstream with decreasing flow coefficient in both the experiments and computations. The line was consistently located at the rotor leading edge plane at the stalling flow coefficient, regardless of inflow boundary condition. These results were successfully modeled using a control volume approach that balanced the reverse axial momentum flux of the tip-leakage flow with the momentum flux of the approach fluid. Nonuniform tip clearance measurements demonstrated that movement of the interface upstream of the rotor leading edge plane leads to the generation of short length scale rotating disturbances. Therefore, stall was interpreted as a critical point in the momentum flux balance of the approach flow and the reverse axial momentum flux of the tip-leakage flow.

scholarly journals Experimental Investigation of the Flow Mechanisms and the Performance Change of a Highly Loaded Axial Compressor Stage with/without Stator Hub Clearance

2019 ◽  
Vol 9 (23) ◽  
pp. 5134
Author(s):  
Baojie Liu ◽  
Ying Qiu ◽  
Guangfeng An ◽  
Xianjun Yu
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Large Mass ◽  
Small Mass ◽  
Flow Structures ◽  
Leakage Flow ◽  
Corner Separation

Three-dimensional corner separation is common in axial compressors, which can lead to large flow loss and blockage especially when it evolves into the corner stall (open separation). In this paper, the evolution of the three-dimensional flow structures inside a cantilevered stator of a 1.5 stage low-speed highly loaded axial compressor as the stator hub clearance varies, and its effect on the whole compressor performance are investigated experimentally. Firstly, when the stator hub is sealed, the hub corner stall will occur at small mass flow rate conditions. Then, when a very small stator hub clearance is introduced, the leakage flow tends to strengthen the hub corner separation at large mass flow rate conditions and prompts the occurrence of hub corner stall as the mass flow rate decreases. This is mainly caused by the fact that the leakage flow has relatively low energy due to the viscosity effect in the clearance and large flow loss generation as the clearance flow comes across and mixes with the transverse secondary flow. Finally, when the stator hub clearance increases, the effect of the flow viscosity becomes very weak and could be ignored, so the enhanced leakage flow can suppress the transverse migration of the low energy flow near the hub, and the hub corner separation at large mass flow rate conditions could be weakened and the hub corner stall at small mass flow rate conditions could be removed or delayed. As the stator hub clearance varies, the flow structures inside the stator passage could be summarized into five typical flow structures, and this is closely associated with the performance of the compressor.

The Effect of the Degree of Reaction on the Leakage Loss in Steam Turbines

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Sungho Yoon
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Leakage Flow ◽  
Steam Turbines ◽  
Efficiency Loss ◽  
Tip Leakage ◽  
Leakage Flows ◽  
Rotating Blade ◽  
Degree Of Reaction

The degree of reaction selected in designing steam turbines is of paramount importance. There has been competition between 50% reaction and impulse turbines over a century. It is, therefore, important to understand the effect of the degree of reaction on aerodynamic performance. In particular, a change in the degree of reaction affects the leakage flow substantially in both the stationary and rotating blades due to a change in the blade loading. The effect of the degree of reaction on the efficiency loss due to leakage flows is systematically investigated in this paper using analytical models. It is shown that the appropriate way to understand the efficiency loss due to leakage flows is to estimate the kinetic energy dissipation rather than the leakage mass flow rate, as demonstrated by Yoon et al. (Yoon, S., Curtis, E., Denton, J., and Longley, J., 2010, “The Effect of Clearance on Shrouded and Unshrouded Turbine at Two Different Levels of Reaction,” ASME Paper No. GT2010-22541). In order to estimate the efficiency loss due to leakage flows, the well-known Denton model (Denton, J. D., 1993, “Loss Mechanisms in Turbomachinery,” ASME J. Turbomach., 115, pp. 621–656) is extended by considering the velocity triangles in a repeating turbine stage. The extended model is compared with experimental data, at different degrees of reaction, and shows good agreement with measurements. It is shown that a reduction in the degree of reaction, at a fixed flow coefficient and a fixed work coefficient, results in an increase in the efficiency loss across the stationary blade but a decrease in that across the rotating blade. However, the efficiency loss across the stationary blade hub is estimated to be smaller than the efficiency loss across the rotating blade tip. A stationary blade can be better sealed than a rotating blade by applying multiple seals and using a leakage path with a low radius. The efficiency loss due to the tip leakage flow is substantially influenced by the choice of the tip configuration. Shrouded blades show several aerodynamic advantages over unshrouded blades in reducing the tip leakage efficiency loss. Employing multiple seals over the shroud decreases the tip leakage mass flow rate significantly. Moreover, as the degree of reaction approaches zero, the tip leakage mass flow rate over the shroud becomes small since the axial pressure drop across the rotating blade becomes small. In unshrouded blades, a reduction in the degree of reaction is shown to increase the leakage mass flow rate over the tip because the circumferential pressure difference between the blade pressure side and blade suction side generally increases when the pitch-to-chord ratio remains unchanged.

Numerical Study on the Effects of Casing Treatment on Unsteadiness of Tip Leakage Flow in an Axial Compressor

2012 ◽  
Author(s):  
Yoojun Hwang ◽  
Shin-Hyoung Kang
Keyword(s):  
Numerical Study ◽  
Axial Compressor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Casing Treatment ◽  
Tip Leakage ◽  
Operating Range ◽  
Compressor Rotor ◽  
Flow Through

A low speed axial compressor with casing treatment of axial slots was numerically investigated. Time-accurate numerical calculations were performed to simulate unsteady flow in the rotor tip region and the effects of casing treatment on the flow. Since the compressor rotor had a large tip clearance, it was found that the tip leakage flow had an inherent unsteady feature that was not associated with rotor rotation. The unsteadiness of the tip leakage flow was induced by changes in the blade loading due to the pressure distribution formed by the tip leakage flow. This characteristic is called rotating instability or self-induced unsteadiness. The frequency of the flow oscillation was found to decrease as the flow rate was reduced. On the other hand, as expected, the operating range was improved by casing treatment, as shown by calculations in good agreement with the experimentally measured data. The unsteadiness of the tip leakage flow was alleviated by the casing treatment. The interaction between the flow in the tip region and the re-circulated flow through the axial slots was observed in detail. The removal and injection of flow through the axial slots were responsible not only for the extension of the operating range but also for the alleviation of the unsteadiness. Analyses of instantaneous flow fields explained the mechanism of the interaction between the casing treatment and the unsteady oscillation of the tip leakage flow. Furthermore, the effects of changes in the amount of re-circulation and the location of the removal and injection flow on the unsteadiness of the tip leakage flow were examined.

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