scholarly journals Increasing efficiency of iron ore magnetic separation by using ultrasonic technologies

2021 ◽  
Vol 280 ◽  
pp. 08004
Author(s):  
Vladimir Morkun ◽  
Natalia Morkun ◽  
Vitalii Tron ◽  
Vladimir Golik ◽  
Arkadii Davidkovich
Keyword(s):  
Magnetic Separation ◽  
Iron Ore ◽  
Structural Parameters ◽  
High Energy ◽  
Material Surface ◽  
Technological Parameters ◽  
Magnetic Separator ◽  
Ultrasonic Methods ◽  
Dispersed Particles ◽  
Enhance Efficiency

The research is aimed at solving the topical problem of enhancing efficiency of iron ore magnetic separation by applying ultrasonic technologies to identify optimal technological parameters of magnetic separation, improving controlled structural parameters of a magnetic separator and pretreating slurry by highenergy ultrasound to clean the ore material surface from fine-dispersed particles of minerals and slime, as well as disintegrate ore aggregates fed to the magnetic separator. The main tasks involve identifying regularities of influence of slurry pretreatment by high-energy ultrasound on properties of iron ore magnetic separation, determining regulations of improving technological and controlled structural parameters of the magnetic separator using ultrasonic methods, developing and substantiating methods to enhance efficiency of iron ore magnetic separation by applying ultrasonic technologies.

scholarly journals The Influence of the Degree of Iron-Ore Enrichment on it’s Metallization Parameters

2013 ◽  
Vol 19 ◽  
pp. 89-95
Author(s):  
A.M. Amdur ◽  
A.E. Pelevin ◽  
Barnasan Purevsuren ◽  
Lkhamsuren Munkhtuul ◽  
A.L. Raznitsina
Keyword(s):  
Specific Surface ◽  
Magnetic Separation ◽  
Iron Ore ◽  
Total Content ◽  
Positive Influence ◽  
Reduction Reaction ◽  
Magnetic Separator ◽  
Almost All ◽  
Reaction Degree

Have been developed a scheme of enrichment (benification) of magnetite iron-ore concentrates with total content of Fet = 31% in ore at magnetic separator and obtained a superconcentrate with Fet = 69,50%. Experimentally determined that the reduction reaction degree of Fe by coal increases linearly with increasing of the content of Fe in concentrate. Certainly it has positive influence of decreasing the content of more difficult for reduction and poor magnetic iron containing components in the processing of wet magnetic separation (WMS). Almost all iron are in the form of good to reduce magnetite in the superconcentrates and enrichment of concentrate accompanying with growth of specific surface.

Application of Super Conducting High Gradient Magnetic Separation Technology on Resource Utilization of Low Grade Iron Ore

2014 ◽  
Vol 968 ◽  
pp. 168-172 ◽  
Author(s):  
Hai Tao Wen ◽  
Su Qin Li ◽  
Chang Quan Zhang ◽  
Wei Wei
Keyword(s):  
Magnetic Separation ◽  
Steel Industry ◽  
Iron Ore ◽  
Environmental Problems ◽  
Low Grade ◽  
Magnetic Separator ◽  
High Gradient Magnetic Separation ◽  
High Gradient ◽  
Separation Technology ◽  
Super Conducting

Nowadays, steel industry develops rapidly. However, lots of iron ore needed by China’s steel industry are imported from abroad. China’s dependence on foreign iron ore exceeds 70%. As a result, not only have large amounts of foreign currencies been spent but also a potential threat has been posed to the economic development of our country. Therefore, it is necessary for China to serve its economic production with lots of low grade iron ore. Since traditional beneficiation methods can cause serious environmental problems, High gradient magnetic separation(HGMS) is discussed in this paper. It can recycle tailings when disposing of low grade iron ore as well as solve the environmental problems caused by tailings and arising during the production process. Besides, high gradient magnetic separator can also raise the processing efficiency of low grade iron core. Therefore, high-gradient magnetic separation can not only increase economic returns but also protect ecological environment. With the maturity of super-conduction high gradient magnetic separation technology, super-conducting high gradient magnetic separation will produce better production effects.

scholarly journals Studies on Beneficiation of Manganese Ore through High Intensity Magnetic Separator

2020 ◽  
Vol 12 (1) ◽  
pp. 21-27
Author(s):  
Waheed Ur Rehman ◽  
Amin Ur Rehman ◽  
Faridullah Khan ◽  
Amir Muhammad ◽  
Mohammad Younas
Keyword(s):  
Magnetic Separation ◽  
Iron Ore ◽  
Manganese Content ◽  
Operating Conditions ◽  
Magnetic Fraction ◽  
Manganese Ore ◽  
Measurable Effect ◽  
Magnetic Separator ◽  
Maximum Value ◽  
Wet Sieving

Upgradation techniques like wet sieving and magnetic separation were used to evaluate the beneficiation potential of manganese ore. During wet sieving, manganese content in raw ore was upgraded from 27% to a maximum value of 38% in the concentrate with a recovery of 30%. Size classification was found to have no measurable effect on manganese grade in magnetic separation. In the unsieved ground ore, manganese content of 45% was achieved with a recovery of 23% and Mn/Fe ratio of 19% at a magnetic intensity of 8500 Gauss. At the same operating conditions, SiO2 was reduced from 56% in the raw ore to 30% in the magnetic fraction. So, wet sieving technique leads to a comparatively lower manganese grade but better recovery. Conversely, a magnetic separation technique produced higher manganese grade but relatively lower recovery. Blending of the upgraded manganese ore with high grade iron ore can be done to achieve the required Mn/Fe ratio.

Experimental Research on the Iron Separation from an Ultra Poor Iron Ore

2012 ◽  
Vol 535-537 ◽  
pp. 746-749
Author(s):  
Wei Zhi Wang ◽  
Li Ping Chen ◽  
Chun Guang Yang
Keyword(s):  
Magnetic Separation ◽  
Iron Ore ◽  
Low Grade ◽  
Iron Recovery ◽  
Magnetic Separator ◽  
Iron Concentrate ◽  
Second Stage ◽  
Low Intensity ◽  
Two Stages ◽  
Titanium Magnetite

Test was made on separating iron from a ultra-low-grade vanadium titanium magnetite ore by a process of tailing discarding at a coarser size，staged grinding and staged low intensity magnetic separation. The results show that when the raw ore is treated by permanent dry magnetic separator with low intensity magnetic separation at 12～0 mm size，qualified tailings of about 20% yield can be discarded．The coarse concentrate is grounded in two stages. With the first stage grinding size being 45% -200 mesh and the second stage，75% -200 mesh，and then treated by two stage low intensity magnetic separation．As a result，an iron concentrate with a TFe grade of 65.80%and an iron recovery of 47.74%can be achieved．

Enrichment of a Nigerian chromite ore for metallurgical application by dense medium flotation and magnetic separation

2019 ◽  
Vol 116 (3) ◽  
pp. 324 ◽  
Author(s):  
Kuranga Ibrahim Ayinla ◽  
Alafara Abdullahi Baba ◽  
Bankim Chandra Tripathy ◽  
Malay Kumar Ghosh ◽  
Rajan Kumar Dwari ◽  
...  
Keyword(s):  
Particle Size ◽  
Magnetic Separation ◽  
Organic Liquid ◽  
Size Fraction ◽  
Dense Medium ◽  
Chromium Alloy ◽  
Magnetic Separator ◽  
Electro Deposition ◽  
Chromite Ore ◽  
Wet Chemical

This study, focused on the beneficiation of a Nigerian complex chromite ore sourced from Tunga-Kaduka, Anka Local Government of Zamfara State, Nigeria, assaying 45.85% Cr2O4 and 54.15% mineral impurities, was enriched concurrently through sink floatation and magnetic separation techniques. The chromite ore initially analyzed to contain silicate impurities was found not suitable for metallurgical purposes. Thus, enrichment was examined through gravity separation studies using organic liquid with different specific gravities at 2.8, 3.3, and 4.0. The separation of chromite ore with lowest particle size fraction was done using Mozley mineral separator followed by the magnetic separation of the sink product by magnetic separator. The results obtained revealed about 77% of the total material containing 300 μm particle size, 52% ˂ 212 μm and 17% below 75 μm. Subsequent analysis of the beneficiated ore was carried out by wet chemical analysis and atomic absorption spectrophotometer. The results showed that Cr2O4 content increased to 78.34% from initial 45.83% with maximum Cr:Fe ratio of 3.2:1, representing 84.27% of chromium metal present in the ore. The enrichment of Cr2O4 obtained in this study could be found metallurgically applicable in the electro-deposition and ferro-chromium alloy production practices.

scholarly journals A Compact Review of Laser Welding Technologies for Amorphous Alloys

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1690
Author(s):  
Jian Qiao ◽  
Peng Yu ◽  
Yanxiong Wu ◽  
Taixi Chen ◽  
Yixin Du ◽  
...  
Keyword(s):  
Amorphous Alloy ◽  
Laser Welding ◽  
Amorphous Alloys ◽  
High Energy ◽  
Industrial Applications ◽  
High Energy Density ◽  
Current Status ◽  
Future Research ◽  
Technological Parameters ◽  
Fast Heating

Amorphous alloys have emerged as important materials for precision machinery, energy conversion, information processing, and aerospace components. This is due to their unique structure and excellent properties, including superior strength, high elasticity, and excellent corrosion resistance, which have attracted the attention of many researchers. However, the size of the amorphous alloy components remains limited, which affects industrial applications. Significant developments in connection with this technology are urgently needed. Laser welding represents an efficient welding method that uses a laser beam with high energy-density for heating. Laser welding has gradually become a research hotspot as a joining method for amorphous alloys due to its fast heating and cooling rates. In this compact review, the current status of research into amorphous-alloy laser welding technology is discussed, the influence of technological parameters and other welding conditions on welding quality is analyzed, and an outlook on future research and development is provided. This paper can serve as a useful reference for both fundamental research and engineering applications in this field.

scholarly journals Application of Magnetic and Ultrasonic Methods for Determining Parameters of Ferromagnetic Components in Iron Ore Slurry Flows

2021 ◽  
Vol 15 (4) ◽  
pp. 193-200
Author(s):  
Vladimir Morkun ◽  
Natalia Morkun ◽  
Vitaliy Tron ◽  
Olga Porkuian ◽  
Oleksandra Serdiuk ◽  
...  
Keyword(s):  
Iron Ore ◽  
Magnetic Measurements ◽  
Slurry Flow ◽  
Factors Affecting ◽  
Ultrasonic Methods ◽  
Ferromagnetic Component ◽  
Accuracy Of Measurements ◽  
Slurry Flows ◽  
Component Content ◽  
Operative Control

Abstract The article considers the method for controlling the ferromagnetic component content in slurry flow by ultrasonic and magnetic measurements. One of the basic factors determining the efficiency of magnetic separators at iron ore concentration plants is the quality of distribution of the ground ore into the product containing the ferromagnetic component and the waste rock. Due to the fact that in most cases, magnetic separators extract minerals with strongly magnetic properties, it is essential to find the magnetic component content in the input ore and products of its distribution in order to improve control over the technological process. Currently, low accuracy and reliability make existing means of operative control over the ferromagnetic component content in the slurry flow inefficient. Density of slurry is one of the primary disturbing factors affecting the accuracy of measurements, and this fact determines the necessity of measuring this parameter while controlling the ferromagnetic component content. Combined methods of measurements are a promising trend in designing sensors of useful component content in the slurry flow. The article describes the method for controlling the ferromagnetic component content in slurry flow by ultrasonic and magnetic measurements.

scholarly journals Mathematical Model of Pressure Formation Process along the Helix Channel Length of Screw Grinder

2020 ◽  
Author(s):  
Valery Pelenko ◽  
Ilkhom Usmanov ◽  
Vyacheslav Pokholchenko ◽  
Irina Smirnova
Keyword(s):  
Energy Consumption ◽  
Mathematical Description ◽  
Analytical Description ◽  
High Energy ◽  
Channel Length ◽  
Operating Conditions ◽  
Technical Equipment ◽  
Mining Equipment ◽  
Technological Parameters ◽  
Total Energy Consumption

The improvement of the technical equipment effectiveness is currently becoming particularly important. This applies not only to large and high-energy-intensive machines, but also to household appliances, the total energy consumption of which often exceeds the energy consumption of the overall equipment. These types of devices include, in particular, grinding and cutting equipment. The mathematical description of the processes carried out on this equipment is generalized and can be extended to a wider class of machines, including waste processing and mining equipment. The technological parameters, the design of screw grinders, and the processes of movement, deformation, extrusion and cutting carried out in them are characterized by a significant number of factors affecting the energy intensity. The main ones are the geometric parameters of the screw, machine’s body, cross knife, grinding plate’s thickness, the number and diameter of holes in it, as well as the product’s physical-mechanical characteristics and operating conditions. The most important for the mathematical description are the zones and processes where the main share of the consumed power is spent. The complexity of their analytical description is due to a simplified consideration of either individual technological zones of grinders’ existing designs, or the use of unreasonable simplifications.

Research on Exploration of Mineral Processing for a Iron Ore

2015 ◽  
Vol 1094 ◽  
pp. 397-400
Author(s):  
Xian Xie ◽  
Zi Xuan Yang ◽  
Xiong Tong ◽  
Ji Yong Li
Keyword(s):  
Magnetic Separation ◽  
Calcium Oxide ◽  
Iron Ore ◽  
Mineral Processing ◽  
Low Grade ◽  
Iron Minerals ◽  
Iron Mineral ◽  
Ore Minerals ◽  
Separation Test

Iron ore minerals are mainly silicate-type iron minerals in raw ore, and its distribution rate was 51.93%; followed by magnetic iron, and its distribution rate was 36.81%; content and distribution rate of other minerals was very low; element grade of iron, phosphorus, sulfur, silica were 11.90%, 0.043%, 0.013% and 45.23%, the main gangue were silica and calcium oxide, recyclable iron minerals mainly is magnetic iron mineral. Due to the grade of iron of raw ore and the amounts of optional magnetite was relatively little, in order to investigate the optional of low-grade ore, weak magnetic separation test and weak magnetic separation tailings-strong magnetic separation test were put into effect.

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